Consensus on Fuel Pump replacement - drop tank or lift bed?
#11
http://home.fuse.net/pieper/2010-07-24%2008.55.46.jpg
Thanks for the replies, lifted the bed, job done in 90 minutes, decided to do rear shocks at the same time, too easy with the bed off.
Thanks again,
Ron
Thanks for the replies, lifted the bed, job done in 90 minutes, decided to do rear shocks at the same time, too easy with the bed off.
Thanks again,
Ron
Plus the parts wernt that much.
#12
#13
Yep, just be careful with lifting and moving the bed around the filler neck.
A few other observations:
- remove the tailgate to make it easier to lift the bed
- put tape over the lower rear corners of the bed to avoid scraping paint if the bed contacts the bumper during removal/installation (one side of our bumper had been tweaked making interference worse).
- brush or vacuum the dirt and crud from the top of the tank to avoid dirt falling into it
- wire brush and oil the bed bolts before reinstalling, and don't tighten any of them down until they're all loosely installed
- On our replacement pump, there was no vent port, we had to remove it from the old pump. Separate the old pump halves, put a broomstick under the vent, and gently but firmly press the pump body down onto the broomstick. The vent will pop out. Remove the gasket, install onto new pump, then push the vent into the gasket. Do this after the new pump is in place, and after you put the screw ring on. It will become clear when you do it.
See item circled in red in this pic: http://home.fuse.net/pieper/2010-07-24%2008.34.21.jpg
- think about a muffler replacement too, while the bed is off. Wish we had the luxury of time to do this.
- I really wanted to attack certain frame and other parts with a wire brush and Rustoleum Rusty Metal Primer but ran out of time.
Good Luck,
Ron
A few other observations:
- remove the tailgate to make it easier to lift the bed
- put tape over the lower rear corners of the bed to avoid scraping paint if the bed contacts the bumper during removal/installation (one side of our bumper had been tweaked making interference worse).
- brush or vacuum the dirt and crud from the top of the tank to avoid dirt falling into it
- wire brush and oil the bed bolts before reinstalling, and don't tighten any of them down until they're all loosely installed
- On our replacement pump, there was no vent port, we had to remove it from the old pump. Separate the old pump halves, put a broomstick under the vent, and gently but firmly press the pump body down onto the broomstick. The vent will pop out. Remove the gasket, install onto new pump, then push the vent into the gasket. Do this after the new pump is in place, and after you put the screw ring on. It will become clear when you do it.
See item circled in red in this pic: http://home.fuse.net/pieper/2010-07-24%2008.34.21.jpg
- think about a muffler replacement too, while the bed is off. Wish we had the luxury of time to do this.
- I really wanted to attack certain frame and other parts with a wire brush and Rustoleum Rusty Metal Primer but ran out of time.
Good Luck,
Ron
#14
Yep, just be careful with lifting and moving the bed around the filler neck.
A few other observations:
- remove the tailgate to make it easier to lift the bed
- put tape over the lower rear corners of the bed to avoid scraping paint if the bed contacts the bumper during removal/installation (one side of our bumper had been tweaked making interference worse).
- brush or vacuum the dirt and crud from the top of the tank to avoid dirt falling into it
- wire brush and oil the bed bolts before reinstalling, and don't tighten any of them down until they're all loosely installed
- On our replacement pump, there was no vent port, we had to remove it from the old pump. Separate the old pump halves, put a broomstick under the vent, and gently but firmly press the pump body down onto the broomstick. The vent will pop out. Remove the gasket, install onto new pump, then push the vent into the gasket. Do this after the new pump is in place, and after you put the screw ring on. It will become clear when you do it.
See item circled in red in this pic: http://home.fuse.net/pieper/2010-07-24%2008.34.21.jpg
- think about a muffler replacement too, while the bed is off. Wish we had the luxury of time to do this.
- I really wanted to attack certain frame and other parts with a wire brush and Rustoleum Rusty Metal Primer but ran out of time.
Good Luck,
Ron
A few other observations:
- remove the tailgate to make it easier to lift the bed
- put tape over the lower rear corners of the bed to avoid scraping paint if the bed contacts the bumper during removal/installation (one side of our bumper had been tweaked making interference worse).
- brush or vacuum the dirt and crud from the top of the tank to avoid dirt falling into it
- wire brush and oil the bed bolts before reinstalling, and don't tighten any of them down until they're all loosely installed
- On our replacement pump, there was no vent port, we had to remove it from the old pump. Separate the old pump halves, put a broomstick under the vent, and gently but firmly press the pump body down onto the broomstick. The vent will pop out. Remove the gasket, install onto new pump, then push the vent into the gasket. Do this after the new pump is in place, and after you put the screw ring on. It will become clear when you do it.
See item circled in red in this pic: http://home.fuse.net/pieper/2010-07-24%2008.34.21.jpg
- think about a muffler replacement too, while the bed is off. Wish we had the luxury of time to do this.
- I really wanted to attack certain frame and other parts with a wire brush and Rustoleum Rusty Metal Primer but ran out of time.
Good Luck,
Ron
Here are a few more.
Disconnect the tail light wires.
Unscrew the filler neck screws and gas cap.
Sit the bed on top of something, like saw horses. The fenders can't support it.
Don't tighten the body bolts until you lined up the bed with the body and bumper.
#15
Is it obvious which way to turn the ring that keeps the pump in? what do you do hammer and screwdriver like removing a garbage disposal? Need to address my inop gas gauge once and for all. Hope i can clean it due sending units for a 90 are unavailabe.
Good tip on the muffler mine needs one>>..
Good tip on the muffler mine needs one>>..
#18
I did it 4x in my first truck and now in this one. I did both drop tank and lift bed. I cheated and used 8in metal hole saw, marked out pump location and drilled hole CAREFULLY, trimmed with snips, made new bigger patch and screwed in like hatch. Took total with changing pump less than 45 mins. Yes I also have removeable bed liner to cover slight bump from hole