Transfer case linkage fell off. Do I need to fix it?
#12
03-12-2012, 01:43 AM
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I have heard friends talking about this happening to them. It finally happened to me recently. The rubber grommets wore out on my transfer case shift linkage on my 2002 Dodge Ram 1500. I went to Home Depot and bought a short piece of flat steel and a couple of stainless steel nuts, bolts and washers. I now have a permanent fix that will not wear out again. I am new to dodgeforum.com but I will try to upload a couple of photos showing what I did with my truck. I have been using the 4-wheel drive often and it has been working great.
1. how thick and wide of a steel did you use
2. do I realy need the copper tubing
3. where'd you get this from and if from a sight can I get a link
4. is your diagram universal to a one ton
#13
03-15-2012, 11:08 PM
The steel that I used was 3/16" X 1". I guess you really don't need the copper tubing, but I wanted to use it to reduce friction on the bolts. I didn't get this idea from any web site. I just came up with it out of necessity. Also, just for an update, I am using the 4WD like crazy and the linkage is doing great.
#14
04-07-2012, 01:11 PM
Transfer case shift lever
Yes, to be safe and not shift out of gear while going down the road. Replace bushings or rubber grommets purchased from Dodge dealer which are about $23.00 for two. Insert the bushing into the bracket, first, with the small hole towards the transfer case. Then install the rod into the bushings.
