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- Dodge Ram 2nd Gen How to Replace Rear Window
Step by step instructions for the do-it-yourself repairs.
Browse all: Exterior
Rear Window Replacement
#1
#2
From the FSM:
It is difficult to salvage the backlite during the removal operation. The backlite is part of the structural support for the roof. The urethane bonding used to secure the glass to the fence is difficult to cut or clean from any surface. Since the molding is set in urethane, it is unlikely it would be salvaged. Before removing the backlite, check the availability from the parts supplier.
Apparently, Dodge calls the rear window a "backlite". Still want it?
It is difficult to salvage the backlite during the removal operation. The backlite is part of the structural support for the roof. The urethane bonding used to secure the glass to the fence is difficult to cut or clean from any surface. Since the molding is set in urethane, it is unlikely it would be salvaged. Before removing the backlite, check the availability from the parts supplier.
Apparently, Dodge calls the rear window a "backlite". Still want it?
#3
BACKLITE
REMOVAL
It is difficult to salvage the backlite during the removal operation. The backlite is part of the structural support for the roof. The urethane bonding used to secure the glass to the fence is difficult to cut or clean from any surface. Since the molding is set in urethane, it is unlikely it would be salvaged. Before removing the backlite, check the availability from the parts supplier.
The backlite is attached to the window frame with urethane adhesive. The urethane adhesive is applied cold and seals the surface area between the window opening and the glass. The primer adheres the urethane adhesive to the backlite.
1 Roll down door glass.
2 Remove headliner.
3 On standard cab models remove the upper b-pillar trim. Refer to Trim Panel.
4 On quad cab models remove the upper c-pillar trim. Refer to Trim Panel.
Fig. 1
5 Bend backlite retaining tabs (Fig. 1) inward against glass.
6 Disconnect the rear window defogger electrical connector, if equipped.
7 Using a suitable pneumatic knife from inside the vehicle, cut urethane holding backlite frame to opening fence.
8 Separate glass from vehicle.
INSTALLATION
1 Clean urethane adhesive from around backlite opening fence.
2 If necessary, apply black-out primer to outer edge of replacement backlite frame.
3 If black-out primer was pre-applied on backlite, clean bonding surface with Isopropyl alcohol and clean lint free cloth. Allow 3 minutes for drying time.
4 Apply black-out primer to backlite opening fence.
Fig. 2
5 Apply a 13 mm (0.5 in.) bead of urethane around the perimeter of the window frame bonding surface (Fig. 2).
Fig. 3
6 Set glass on lower fence and move glass forward into opening (Fig. 3).
7 Firmly push glass against rear window glass opening fence.
8 Bend tabs around edges of backlite opening fence to retain glass.
9 Clean excess urethane from exterior with MOPAR(R), Super Clean or equivalent.
10 Allow urethane to cure at least 24 hours (full cure is 72 hours ).
11 Water test to verify repair before returning vehicle to service.
12 Connect the rear window defogger electrical connector, if equipped.
13 On standard cab models, install the upper b-pillar trim.
14 On quad cab models, install the upper c-pillar trim.
15 Install the headliner.
REMOVAL
It is difficult to salvage the backlite during the removal operation. The backlite is part of the structural support for the roof. The urethane bonding used to secure the glass to the fence is difficult to cut or clean from any surface. Since the molding is set in urethane, it is unlikely it would be salvaged. Before removing the backlite, check the availability from the parts supplier.
The backlite is attached to the window frame with urethane adhesive. The urethane adhesive is applied cold and seals the surface area between the window opening and the glass. The primer adheres the urethane adhesive to the backlite.
1 Roll down door glass.
2 Remove headliner.
3 On standard cab models remove the upper b-pillar trim. Refer to Trim Panel.
4 On quad cab models remove the upper c-pillar trim. Refer to Trim Panel.
Fig. 1
5 Bend backlite retaining tabs (Fig. 1) inward against glass.
6 Disconnect the rear window defogger electrical connector, if equipped.
7 Using a suitable pneumatic knife from inside the vehicle, cut urethane holding backlite frame to opening fence.
8 Separate glass from vehicle.
INSTALLATION
1 Clean urethane adhesive from around backlite opening fence.
2 If necessary, apply black-out primer to outer edge of replacement backlite frame.
3 If black-out primer was pre-applied on backlite, clean bonding surface with Isopropyl alcohol and clean lint free cloth. Allow 3 minutes for drying time.
4 Apply black-out primer to backlite opening fence.
Fig. 2
5 Apply a 13 mm (0.5 in.) bead of urethane around the perimeter of the window frame bonding surface (Fig. 2).
Fig. 3
6 Set glass on lower fence and move glass forward into opening (Fig. 3).
7 Firmly push glass against rear window glass opening fence.
8 Bend tabs around edges of backlite opening fence to retain glass.
9 Clean excess urethane from exterior with MOPAR(R), Super Clean or equivalent.
10 Allow urethane to cure at least 24 hours (full cure is 72 hours ).
11 Water test to verify repair before returning vehicle to service.
12 Connect the rear window defogger electrical connector, if equipped.
13 On standard cab models, install the upper b-pillar trim.
14 On quad cab models, install the upper c-pillar trim.
15 Install the headliner.
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