2nd Gen Ram Tech1994-2001 Rams: This section is for TECHNICAL discussions only, that involve the 1994 through 2001 Rams. For any non-tech discussions, please direct your attention to the "General discussion/NON-tech" sub sections.
I am going to change the fluid in my transfer case soon is there anything special I should do? How much fluid will it take I could not find it in the owners manual. What brand fluid should I use? Also thinking about putting in a tcase saver what are your guys thoughts on those? Thanks
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1995 ram 1500 (5.2/318)AEM cold air intake,25% underdride pulleys,Chevy 1ton rear wheel cylinders upgrade,4.10 gears,Mopar R/T heads,180 stat,front leveling kit,costom front bumper,Blue led lights in dash cluster,10000k Hid headlights.
When I do mine, I buy about twice the fluid I need or more. I drain out the old fluid, then I put half of the new fluid in a squirtable container and squeeze that fluid into the t-case fill hole. It immediatly runs out the drain hole, but it runs out very dirty. I keep squirting it in until it runs out clean. I just think this gets rid of a lot of the dirty fluid that is still in the t-case that doesn't come out by just draining it. Then I close the drain plug and fill it up to capacity with the rest of the brand new fluid. I use ATF+4 in mine.
2009 Ram 1500, 4x4, Hemi
1999 Ram R.I.P. - April 2008 Truck of the Month / January 2012 Ride of the Month / Dodge Forum 2012 Truck of the Year
drivetrain.com is the only place i've seen the tcase saver. if anyone can find it anywhere else let me know. its damned expensive at drivetrain.
here's some tips -
1. the hex key is 10mm, don't use 3/8 inch it will strip out the center of the SOFT aluminum plug.
2. remove the FILL plug before removing the DRAIN plug. can you guess why. re-read #1.
3. it takes about a quart of ATF+4 to refill a 1500/231, maybe 1-1/4.
4. apply some liquid teflon or rtv to the drain and fill plug threads and just snug them when reinstall. don't torque them to 40 pounds. see #1.
5. the tapered squirt cap from a bottle of gear oil works good for squirting the oil in the fill hole of the t-case (and the diff). i always save them from the gear oil bottles.
01 1500 Reg Cab 4wd 5.2 auto 3.55 285/75/16 steps tow hooks sc3815 180 3923 trans cooler filter posilok powertrax (removed) timbren britebox pioneer head rockford amp speaker cobra cb firestick hughes plenum water pump timing chain oil pump rear main hub bearings brakes shocks cracked dash cad bushings seals ujoints trackbar tcase Robert Griffin Trans
Last edited by dhvaughan; 01-17-2011 at 09:20 PM..