Thread: Dodge Ram FAQ
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Old 12-15-2005, 01:29 PM
bamory bamory is offline
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Join Date: Feb 2005
Location: OHIO
Posts: 678
Default Headlight modification

Found this while surfing the net, tried it and it works great, makes all four bulbs burn at once for an extremely bright drive at nite


Possibly a new solution to an old problem.<br><br>I wanted to have my low beam lights to stay on when switching to high beams. I was poised with pen in hand getting ready to write a check for a Brite Box. Then I remembered that I was an electrical engineer and should be able to do this myself. I located the schematic for the lighting circuit in the manual and found out how it works. A simple procedure will eliminate the need for the Brite Box. There are those who will say that the light switch can't handle the current of both filaments being on at the same time. I have a 2002 so my switch maybe different than earlier years. I did, however, perform this modification to a friend's 2001 without any problems at all. To do the mod, remove the panel below the steering column. This will expose a bundle of wires coming from the multifunction switch as well as the horn, cruise control, etc. The wires of interest on my 2002 as well as my friend's 2001 are light green and violet with a white stripe. There are two light green wires. Make sure of the one you need before doing the mod. I used a piercing circuit tester light and found the correct light green wire by grounding the tester and piercing each light green wire and watching which wire caused the tester light to go on and off when the light switch was turned on and off. Having located the correct wires, I used a wire tap connector to short these two wires together. The wire tap is designed to allow you to connect a new wire to an existing circuit. In other words, one side of the tap goes all the way through and the other dead ends. Take a knife and cut the dead end plastic out so that both wires can go all the way through. Place both the light green wire and the violet with white stripe wire in the tap and press it home with pliers. Be careful not to short the pliers to ground while doing this. I used a dab of dielectric grease in the tap just to be safe from corrosion later on. What this mod does is simply short across the low beam disconnect contacts of the multifunction switch. This will make the low beam filaments light as long as the light switch is turned on with the multifinction switch in either high or low beam position. I can now see the road better and it cost me $0.11 instead of $95.00. Questions are welcome.
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1999 Dodge Ram Sport 4x4 5.9
PATC 46RE
52 MM TB
180 T-stat
Double roller timing
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Mopar air intake
90 Watt