4x2 to 4x4 Conversion
#1
#4
You would need a donor truck to start with. Need a new PCM (or have yours flashed to enable 4X4, if thats possible), transfer case, front diff, front end parts (not sure if control arms, etc are the same on both), new front and rear drive shafts, wiring harness(s), probably new gauge cluster. It's not as simple as swapping out/installing the mechanicals. I'm sure it could be done, but in the end, it would be easier to just buy a 4x4.
#5
IGNORE THE NAY SAYERS!
But yeah most people say either buy a donor truck or a new truck.
The 4x4 Dakota is exactly the same as the 4x2 just with extra parts and different programming. No shared parts, including the frame and diff mounting points, are different between the two aside from the shorter drive shaft, unless there is a massive tail on the trans of a 4x2.
But on the mechanical side you will need a C205F IFS axle (matching gear ration preferably) with two CV half shaft assemblies (the 4x2 hubs will work as 4x4 if the splines aren't rusted out), a front drive shaft, a new transfer case ( luckily there are options from other Chrysler products that are direct fit like the factory NV244 & NV233 that are mechanical shifting so a new PCM/flash can be avoided) and a new rear driveshaft that is shorter. Some one else will have to chime in if there is an adapter from the 545RFE or 42LE that is required as I am sunburned and unwilling to go look for myself.
But the 3" leveling kit will destroy the CV axles constantly so it might be better to go another route. Long travel trucks are beasts and substitute momentum with traction. Same cost as converting to 4x4 as well.
But yeah most people say either buy a donor truck or a new truck.
The 4x4 Dakota is exactly the same as the 4x2 just with extra parts and different programming. No shared parts, including the frame and diff mounting points, are different between the two aside from the shorter drive shaft, unless there is a massive tail on the trans of a 4x2.
But on the mechanical side you will need a C205F IFS axle (matching gear ration preferably) with two CV half shaft assemblies (the 4x2 hubs will work as 4x4 if the splines aren't rusted out), a front drive shaft, a new transfer case ( luckily there are options from other Chrysler products that are direct fit like the factory NV244 & NV233 that are mechanical shifting so a new PCM/flash can be avoided) and a new rear driveshaft that is shorter. Some one else will have to chime in if there is an adapter from the 545RFE or 42LE that is required as I am sunburned and unwilling to go look for myself.
But the 3" leveling kit will destroy the CV axles constantly so it might be better to go another route. Long travel trucks are beasts and substitute momentum with traction. Same cost as converting to 4x4 as well.
#7
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#8
No, I'm not planning on going to the Moab or anything, but going off road in general is tuff when you know 50 yds in and your going to be stuck. My truck is getting a over haul right now, all the dents and 1 new door that already had 1in of bondo. So my next project is to do the 4x4 conversion but it looks like I will be spending upwards of at least 3k. I would say it's worth looking into a SAS.
#9
I agree with i.who.made.you. Get a mechanical shifting Transfer case, you wouldn't have to get a new PCM that way.
If you stick with the IFS, you'll either need to drop the front differential or go with a 2 inch lift vs your current 3 inch lift. even 2.5 can be a little much causing the CV's to bind a full droop, causing premature failure.
a differential drop kit is available from Jack My Ride and a few others.
The transfer case bolts in the place of the tail shaft on the dakota. you might need to check if your transmission comes with a mechanical shifting transfer case in another vehicle, if so, you can get one of those transfer cases which would then make connecting them together easier. no need for an adapter.
If you stick with the IFS, you'll either need to drop the front differential or go with a 2 inch lift vs your current 3 inch lift. even 2.5 can be a little much causing the CV's to bind a full droop, causing premature failure.
a differential drop kit is available from Jack My Ride and a few others.
The transfer case bolts in the place of the tail shaft on the dakota. you might need to check if your transmission comes with a mechanical shifting transfer case in another vehicle, if so, you can get one of those transfer cases which would then make connecting them together easier. no need for an adapter.