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96 Grand Caravan Upstream 02 Sensor Removal ?

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Old 01-17-2011, 07:47 PM
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Default 96 Grand Caravan Upstream 02 Sensor Removal ?

Ok maybe this topic has been beat to death, but

Went to replace my 02 sensor on the exhaust manifold. 3.8 V-6 Auto

Holy Moly it seems like it's frozen

Removed the windshield wiper motor assembly to get better access.

Tried to reomove with the 02 sensor socket NO GO

Tried a 22mm deep socket NO GO

What are my options???

Should i remove the upper intake manifold to get better access to it?

Try a 22mm extractor? ( could only find a short one NOT a deep socket extractor )
 

Last edited by GQ-ROD; 01-17-2011 at 07:49 PM.
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Old 01-17-2011, 10:02 PM
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heat is your friend.
99% exhaust work requires it.
you try when engine was hot?

even a plumbers torch will help (heat the snot out of the bung then use ur 02 socket to wrench it out)
use neversieze on the new one to help removal next time

if your unconfident with the flame try this sleazy trick:
get engine nice n hot
place a cold wet rag on the 02 sensor only (dont cool manifold)
this expansion of manifold and contraction of sensor could break the sieze free

have seen em crossthreaded right from factory (hope thats not your case, although they do sell a tap to restore the threads if thats your issue)
 

Last edited by hemi4spd; 01-17-2011 at 10:08 PM.
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Old 01-18-2011, 08:58 AM
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Originally Posted by hemi4spd
heat is your friend.
99% exhaust work requires it.
you try when engine was hot?

even a plumbers torch will help (heat the snot out of the bung then use ur 02 socket to wrench it out)
use neversieze on the new one to help removal next time

if your unconfident with the flame try this sleazy trick:
get engine nice n hot
place a cold wet rag on the 02 sensor only (dont cool manifold)
this expansion of manifold and contraction of sensor could break the sieze free

have seen em crossthreaded right from factory (hope thats not your case, although they do sell a tap to restore the threads if thats your issue)
Thank you for the help!!!!

I'll try everything i see i'm going to have to take off the intake manifold to get better access.
 



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