No Heat
Ok, this is really turning out to be a rabbit hunt. We pulled the blend door motor and inspected the black plastic interconnector and it looks like it may be cracked, but difficult to tell. So I drove the truck while my son held the connector on the bottom of the blend door and moved it back and forth. We get the same amount of heat as when the motor controls the blend door. Interesting to note that when the fan is up on high, it is nearly impossible to move the door by hand because of the volume of air coming past it. Regardless, the air is mildly warm at best.
When we put the garden hose to the heater hose, I let coolant come out the other hose (the one that goes to the pipe on the water pump) then put my thumb over that to keep it full. We kept filling the other hose until we thought we had all the air out of the system. The level at the top of the radiator went down and back up a couple of times and some air came out too so I thought we had nailed it, but really no change.
Moving the temp selector on the dash from warm to cool and back will change the temp of the air, from cool to slightly warm but not hot. We get the exact same results when moving the blend door by hand which makes me doubt the interposer is cracked to the point of causing the problem. If I got different results when moving the door by hand, I wouldn't hesitate to get the kit to replace it. We can hear the blend door hitting its stops (I assume) when we move it by hand. It only moves about 45 degrees from one extreme to the other. Does that sound right?
By the way, the engine reaches operating temp so I don't think the thermostat is stuck open.
Moving the temp selector on the dash from warm to cool and back will change the temp of the air, from cool to slightly warm but not hot. We get the exact same results when moving the blend door by hand which makes me doubt the interposer is cracked to the point of causing the problem. If I got different results when moving the door by hand, I wouldn't hesitate to get the kit to replace it. We can hear the blend door hitting its stops (I assume) when we move it by hand. It only moves about 45 degrees from one extreme to the other. Does that sound right?
By the way, the engine reaches operating temp so I don't think the thermostat is stuck open.



