Bleeding brakes
#11
Well the other brake cylinder gave lose today....but it may be a blessing in disguise. I noticed that the MC both chambers emptied when the fluid was going out the busted rear cylinder. That shouldn't happen should it...I thought the reason for two cylinders were so youd isolate front and back in case one failed. So if the MC emptied both resevoirs does that point to a bad proportioning valve?
#12
The two resevoirs on the MC aren't completely isolated from one another. There's a slit in the wall between them that allows fluid to flow from one to the other, until fluid level drops below the slit. I learned this when I installed a new MC and removed the resevoir to clean it out. So yes, it is normal to see fluid drop in both chambers, up to a point.
#13
Moral of story, double check your own work and the work of others. I'm embarrassed to say that the issue was that the lines from the MC were swapped front to rear on the proportional valve. For all those threads that say it doesn't make a difference, it does....When I took the truck to a "pro" shop because I was fed up with it, I even asked, can you verify that I plumbed the MC to the valve correctly. They said I had. Nope. I bought a new prop valve as a last ditch effort, and before I put it on today, I started tracing the lines again. Sure enough the primary port (closest to the firewall) was plumbed to the rear of the prop valve. Swapped the lines at the MC, and without even bleeding, voila, I have brakes. They are the least bit spongy due to swapping the lines, so going to bleed the four points one last time, but the front end of the truck is now finally dipping down on brake application...before I never had any fronts.
So as embarrassing as it is to admit my mistake and not following up on the "pro" shop myself, hopefully this will save maybe one person in the future.
#15