Hockey Puck Body Lift How-To
#1
Hockey Puck Body Lift How-To
As far as body lift stuff goes, I've only seen links to mail-order kits. There is a cheaper way, the good old hockey puck lift.
All the quantities listed below are for a reg cab longbed. Make sure to count your body mounts to make sure you get the right number of bolts/pucks.
What you'll need:
2x pucks per mount, 28x pucks total for a longbed
8x bed bolts, 3/8" x 3.5" grade 8 bolts
6x cab bolts, M12x1.75x150mm grade 10.9 bolts (these are probably special order, so get them before starting!)
Washers for your bolts
fan shroud brackets - you can get a number of things that will work at depot or switch to electric fans at this point
Shifter linkage add-in, you can get steel rod at depot and weld a piece in your shifter linkage (if auto trans). My manual trans required no modification.
Gas filler hose - your hose will possibly not reach the tank anymore.
Cab bushings - definitely check your cab bushings for wear. Mine were pretty shot, but they were had very cheap at the junkyard.
You'll have to drill out the pucks. Use a 7/16" bit for the bed bolts and 9/16" for the cab bolts. Make yourself a little jig for your drill press to make the holes perfectly center so your pucks stack nicely.
Jig:
Thorough Directions from the kit: http://www.performanceaccessories.co...tions/642X.pdf
You basically just use the same directions as if you bought the kit, but you'll save about 50%. I got the pucks for $1.29ea and used a $10 off coupon to get 28 for about $25. The 3/8 bed bolts were had at depot for about $2 each (with washers), about $16 total. The M12 cab bolts were had at a local screw shop for about $2 each (with washers), about $12 total. That's about $43 vs $117 + shipping (JC Whitney price).
The gas filler hose was about $12, but the kit doesn't include that so you'd still be shelling for that. I've got about $60 into my body lift, pretty good savings!
How it looks finished:
All the quantities listed below are for a reg cab longbed. Make sure to count your body mounts to make sure you get the right number of bolts/pucks.
What you'll need:
2x pucks per mount, 28x pucks total for a longbed
8x bed bolts, 3/8" x 3.5" grade 8 bolts
6x cab bolts, M12x1.75x150mm grade 10.9 bolts (these are probably special order, so get them before starting!)
Washers for your bolts
fan shroud brackets - you can get a number of things that will work at depot or switch to electric fans at this point
Shifter linkage add-in, you can get steel rod at depot and weld a piece in your shifter linkage (if auto trans). My manual trans required no modification.
Gas filler hose - your hose will possibly not reach the tank anymore.
Cab bushings - definitely check your cab bushings for wear. Mine were pretty shot, but they were had very cheap at the junkyard.
You'll have to drill out the pucks. Use a 7/16" bit for the bed bolts and 9/16" for the cab bolts. Make yourself a little jig for your drill press to make the holes perfectly center so your pucks stack nicely.
Jig:
Thorough Directions from the kit: http://www.performanceaccessories.co...tions/642X.pdf
You basically just use the same directions as if you bought the kit, but you'll save about 50%. I got the pucks for $1.29ea and used a $10 off coupon to get 28 for about $25. The 3/8 bed bolts were had at depot for about $2 each (with washers), about $16 total. The M12 cab bolts were had at a local screw shop for about $2 each (with washers), about $12 total. That's about $43 vs $117 + shipping (JC Whitney price).
The gas filler hose was about $12, but the kit doesn't include that so you'd still be shelling for that. I've got about $60 into my body lift, pretty good savings!
How it looks finished:
Last edited by buick; 04-11-2012 at 01:15 PM.
#2
#3
Yeah, I'm a hockey nut in a hockey area, so pucks are easy to come by. I probably had enough without buying them, but I went with new ones so they weren't worn.
My gas filler hose isn't reaching from side to side now. I'm not sure if it worked right in the first place, but it doesn't reach now. The tubes are at the same heights, but the hose isn't long enough now.
edit: I'm stupid. The filler tube extends out from the tank and needed no modification. Problem solved.
Last edited by buick; 04-11-2012 at 03:16 PM.
#5
The cab bolts are much bigger/longer than the bed bolts and were stock metric grade 10.9, I'd definitely keep those up to grade.
#6
#7
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#8
#9
If I am going to adjust the torsion bars for the front, I just want to put blocks in the rear, do I still have to mess with the directions for the front? I cant imagine I do, but I dont want to get started and then realize I skipped some stuff haha. Can I just apply the directions for lifting the bed? and Do I still put a level amount of pucks for all the mounts? I have only worked on cars, and this will be my first truck project, so bare with me if those questions are ridiculous.
Last edited by koenig; 01-20-2013 at 05:42 AM.