ABS system engaged
Well one can change to module if they want but you have to ensure you are replacing it with the correct configuration hints the 2 wheel or 4 wheel ABS as to what the OEM was set up for. But again, the normal user isn't able to understand most of their braking systems. This is why it would be more beneficial to just bend over and take it in. Please post your results?
Symptom:
PUMP MOTOR FAULT
When Monitored and Set Condition:
PUMP MOTOR FAULT
When Monitored: Ignition on. The CAB commands the pump on at 20 km/h (12 mph) to
check its operation, if the brake switch is not applied. If the brake is applied, the test will
run at 40 km/h (25 mph). The CAB monitors pump voltage every 7 milliseconds.
Set Condition: The DTC is stored when the CAB detects: 1) Improper voltage decay after
the pump was turned off. 2) Pump not energized by the CAB, but voltage is present for 3.5
seconds. 3) Pump is turned on by the CAB, but without sufficient voltage to operate it.
POSSIBLE CAUSES
CAB - PUMP MOTOR RUNNING CONTINUOUSLY
ABS PUMP MOTOR INTERMITTENT DTC
FUSED B(+) CIRCUIT INTERMITTENTLY SHORTED TO GROUND
FUSED B(+) CIRCUIT SHORTED TO GROUND
CAB - FUSED B(+) CIRCUIT SHORTED TO GROUND
FUSE BLOWN - PUMP MOTOR CIRCUIT
NO B+ SUPPLY TO FUSE
ABS PUMP MOTOR INOPERATIVE
FUSED B(+) CIRCUIT OPEN
GROUND CIRCUIT OPEN
GROUND CIRCUIT HIGH RESISTANCE
CAB - INTERNAL FAULT
TEST ACTION APPLICABILITY
1 Turn the ignition off.
Reconnect all connectors.
Turn the ignition on.
Monitor the pump motor for continuous operation.
Is the pump motor running continuously?
All
Yes ® Replace the Controller Antilock Brake in accordance with the
Service Information. Refer to the symptom *Replacing the Controller
Antilock Brake for additional information.
Perform ABS VERIFICATION TEST - VER 1.
No ® Go To 2
34
BRAKES (CAB)
TEST ACTION APPLICABILITY
2 Turn the ignition on.
With the DRBIIIt, read DTC’s.
With the DRBIIIt, erase DTC’s.
Turn the ignition off.
Turn the ignition on.
With the DRBIIIt, actuate the ABS pump motor.
Did the Pump Motor operate when actuated?
All
No ® Go To 3
Yes ® Go To 14
3 Turn the ignition off.
Remove and inspect the ABS Pump fuse 8 in the PDC.
Is the Fuse blown?
All
Yes ® Go To 4
No ® Go To 8
4 Turn the ignition off.
Visually inspect the Fused B(+) Circuit in the wiring harness from the PDC to the
CAB. Look for any sign of an Intermittent Short to Ground.
Is the wiring harness OK?
All
Yes ® Go To 5
No ® Repair the Fused B(+) Circuit shorted to ground.
Perform ABS VERIFICATION TEST - VER 1.
5 Turn the ignition off.
Remove the ABS PUMP Fuse 8 from the Power Distribution Center (PDC).
Disconnect the CAB connector.
Note: Check connector - Clean/repair as necessary.
Using a test light connected to 12 volts, probe the Fused B (+) Circuit.
Is the test light on?
All
Yes ® Repair the Fused B(+) circuit short to ground.
Perform ABS VERIFICATION TEST - VER 1.
No ® Go To 6
6 Turn the ignition off.
Remove the ABS PUMP Fuse 8 from the PDC.
The CAB must be connected for the results of this test to be valid.
Using a test light connected to 12 volts, probe the Fused B (+) circuit in the PDC.
Is the test light on?
All
Yes ® Replace the Controller Antilock Brake in accordance with the
Service Information. Refer to the symptom *Replacing the Controller
Antilock Brake for additional information.
Perform ABS VERIFICATION TEST - VER 1.
No ® Go To 7
7 Turn the ignition off.
If there are no possible causes remaining, view repair.
All
Repair
Replace the ABS Pump Motor Fuse.
Perform ABS VERIFICATION TEST - VER 1.
35
BRAKES (CAB)
PUMP MOTOR FAULT — Continued
TEST ACTION APPLICABILITY
8 Turn the ignition on.
Using a 12-volt test light connected to ground, check the B+ supply to Fuse 8 in the
PDC.
Is the B+ supply OK?
All
Yes ® Go To 9
No ® Repair the B+ supply for an open.
Perform ABS VERIFICATION TEST - VER 1.
9 Turn the ignition off.
Disconnect Pump Motor Connector.
Connect a 10 gauge jumper wire between pump motor Fused B (+) circuit and a 40
Amp Fused B (+) circuit.
Connect a 10 gauge jumper wire between pump motor ground circuit and a known
good body ground.
Monitor Pump Motor operation.
Is the pump motor running?
All
Yes ® Go To 10
No ® Replace the ABS Pump Motor/Hydraulic Control Unit assembly.
Perform ABS VERIFICATION TEST - VER 1.
10 Turn the ignition off.
Remove the ABS PUMP Fuse 8 from the Power Distribution Center (PDC).
Disconnect the CAB connector.
Note: Check connector - Clean/repair as necessary.
Measure the resistance of the Fused B (+) circuit between the PDC Fuse Terminal
and the CAB connector.
Is the resistance below 10 ohms?
All
Yes ® Go To 11
No ® Repair the Fused B(+) circuit for an open.
Perform ABS VERIFICATION TEST - VER 1.
11 Turn the ignition off.
Disconnect CAB Connector C1.
Note: Check connector - Clean/repair as necessary.
Measure the resistance of the CAB ground circuits.
Is the resistance below 1.0 ohm?
All
Yes ® Go To 12
No ® Repair the ground circuit circuit for an open.
Perform ABS VERIFICATION TEST - VER 1.
12 Turn the ignition on.
With the DRBIIIt, enable pump motor actuation.
NOTE: Pump motor will not operate, but voltage will be applied.
Measure the voltage drop across theABS ground circuit connection, with pump motor
actuation enabled.
Is the voltage below 0.1 volt?
All
Yes ® Go To 13
No ® Repair the Ground circuit for an open.
Perform ABS VERIFICATION TEST - VER 1.
36
BRAKES (CAB)
PUMP MOTOR FAULT — Continued
TEST ACTION APPLICABILITY
13 If there are no potential causes remaining, view repair. All
Repair
Replace the Controller Anti-Lock Brake in accordance with the
Service Information.
Perform ABS VERIFICATION TEST - VER 1.
14 Turn the ignition off.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or
partially broken wires.
Visually inspect the related wire harness connectors. Look for broken, bent, pushed
out, or corroded terminals.
Refer to any Hotline letters or Technical Service Bulletins that may apply.
Were any problems found?
All
Yes ® Repair as necessary.
Perform ABS VERIFICATION TEST - VER 1.
No ® Test Complete.
PUMP MOTOR FAULT
When Monitored and Set Condition:
PUMP MOTOR FAULT
When Monitored: Ignition on. The CAB commands the pump on at 20 km/h (12 mph) to
check its operation, if the brake switch is not applied. If the brake is applied, the test will
run at 40 km/h (25 mph). The CAB monitors pump voltage every 7 milliseconds.
Set Condition: The DTC is stored when the CAB detects: 1) Improper voltage decay after
the pump was turned off. 2) Pump not energized by the CAB, but voltage is present for 3.5
seconds. 3) Pump is turned on by the CAB, but without sufficient voltage to operate it.
POSSIBLE CAUSES
CAB - PUMP MOTOR RUNNING CONTINUOUSLY
ABS PUMP MOTOR INTERMITTENT DTC
FUSED B(+) CIRCUIT INTERMITTENTLY SHORTED TO GROUND
FUSED B(+) CIRCUIT SHORTED TO GROUND
CAB - FUSED B(+) CIRCUIT SHORTED TO GROUND
FUSE BLOWN - PUMP MOTOR CIRCUIT
NO B+ SUPPLY TO FUSE
ABS PUMP MOTOR INOPERATIVE
FUSED B(+) CIRCUIT OPEN
GROUND CIRCUIT OPEN
GROUND CIRCUIT HIGH RESISTANCE
CAB - INTERNAL FAULT
TEST ACTION APPLICABILITY
1 Turn the ignition off.
Reconnect all connectors.
Turn the ignition on.
Monitor the pump motor for continuous operation.
Is the pump motor running continuously?
All
Yes ® Replace the Controller Antilock Brake in accordance with the
Service Information. Refer to the symptom *Replacing the Controller
Antilock Brake for additional information.
Perform ABS VERIFICATION TEST - VER 1.
No ® Go To 2
34
BRAKES (CAB)
TEST ACTION APPLICABILITY
2 Turn the ignition on.
With the DRBIIIt, read DTC’s.
With the DRBIIIt, erase DTC’s.
Turn the ignition off.
Turn the ignition on.
With the DRBIIIt, actuate the ABS pump motor.
Did the Pump Motor operate when actuated?
All
No ® Go To 3
Yes ® Go To 14
3 Turn the ignition off.
Remove and inspect the ABS Pump fuse 8 in the PDC.
Is the Fuse blown?
All
Yes ® Go To 4
No ® Go To 8
4 Turn the ignition off.
Visually inspect the Fused B(+) Circuit in the wiring harness from the PDC to the
CAB. Look for any sign of an Intermittent Short to Ground.
Is the wiring harness OK?
All
Yes ® Go To 5
No ® Repair the Fused B(+) Circuit shorted to ground.
Perform ABS VERIFICATION TEST - VER 1.
5 Turn the ignition off.
Remove the ABS PUMP Fuse 8 from the Power Distribution Center (PDC).
Disconnect the CAB connector.
Note: Check connector - Clean/repair as necessary.
Using a test light connected to 12 volts, probe the Fused B (+) Circuit.
Is the test light on?
All
Yes ® Repair the Fused B(+) circuit short to ground.
Perform ABS VERIFICATION TEST - VER 1.
No ® Go To 6
6 Turn the ignition off.
Remove the ABS PUMP Fuse 8 from the PDC.
The CAB must be connected for the results of this test to be valid.
Using a test light connected to 12 volts, probe the Fused B (+) circuit in the PDC.
Is the test light on?
All
Yes ® Replace the Controller Antilock Brake in accordance with the
Service Information. Refer to the symptom *Replacing the Controller
Antilock Brake for additional information.
Perform ABS VERIFICATION TEST - VER 1.
No ® Go To 7
7 Turn the ignition off.
If there are no possible causes remaining, view repair.
All
Repair
Replace the ABS Pump Motor Fuse.
Perform ABS VERIFICATION TEST - VER 1.
35
BRAKES (CAB)
PUMP MOTOR FAULT — Continued
TEST ACTION APPLICABILITY
8 Turn the ignition on.
Using a 12-volt test light connected to ground, check the B+ supply to Fuse 8 in the
PDC.
Is the B+ supply OK?
All
Yes ® Go To 9
No ® Repair the B+ supply for an open.
Perform ABS VERIFICATION TEST - VER 1.
9 Turn the ignition off.
Disconnect Pump Motor Connector.
Connect a 10 gauge jumper wire between pump motor Fused B (+) circuit and a 40
Amp Fused B (+) circuit.
Connect a 10 gauge jumper wire between pump motor ground circuit and a known
good body ground.
Monitor Pump Motor operation.
Is the pump motor running?
All
Yes ® Go To 10
No ® Replace the ABS Pump Motor/Hydraulic Control Unit assembly.
Perform ABS VERIFICATION TEST - VER 1.
10 Turn the ignition off.
Remove the ABS PUMP Fuse 8 from the Power Distribution Center (PDC).
Disconnect the CAB connector.
Note: Check connector - Clean/repair as necessary.
Measure the resistance of the Fused B (+) circuit between the PDC Fuse Terminal
and the CAB connector.
Is the resistance below 10 ohms?
All
Yes ® Go To 11
No ® Repair the Fused B(+) circuit for an open.
Perform ABS VERIFICATION TEST - VER 1.
11 Turn the ignition off.
Disconnect CAB Connector C1.
Note: Check connector - Clean/repair as necessary.
Measure the resistance of the CAB ground circuits.
Is the resistance below 1.0 ohm?
All
Yes ® Go To 12
No ® Repair the ground circuit circuit for an open.
Perform ABS VERIFICATION TEST - VER 1.
12 Turn the ignition on.
With the DRBIIIt, enable pump motor actuation.
NOTE: Pump motor will not operate, but voltage will be applied.
Measure the voltage drop across theABS ground circuit connection, with pump motor
actuation enabled.
Is the voltage below 0.1 volt?
All
Yes ® Go To 13
No ® Repair the Ground circuit for an open.
Perform ABS VERIFICATION TEST - VER 1.
36
BRAKES (CAB)
PUMP MOTOR FAULT — Continued
TEST ACTION APPLICABILITY
13 If there are no potential causes remaining, view repair. All
Repair
Replace the Controller Anti-Lock Brake in accordance with the
Service Information.
Perform ABS VERIFICATION TEST - VER 1.
14 Turn the ignition off.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or
partially broken wires.
Visually inspect the related wire harness connectors. Look for broken, bent, pushed
out, or corroded terminals.
Refer to any Hotline letters or Technical Service Bulletins that may apply.
Were any problems found?
All
Yes ® Repair as necessary.
Perform ABS VERIFICATION TEST - VER 1.
No ® Test Complete.









