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My ABS cab has always made a quick "thunk" noise every time I put the keys in accessory and start the rig up. Ive read threads about ABS units humming and what not, but mine does not. I too have never had any problems with my brakes.
Is a simple replacement of the Cab going to solve my issue?
The noise you are hearing is normal. Its doing a self-check. If you don't have any ABS lights on and the brakes are working fine. So I would replace the CAB unless you have a main fuse code.
Master tech knows his stuff, and yes the noise is there but if everything is working as it should then it comes back to the old saying "if it ain't broke dont fix it"