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Diesel Conversion... To the REAL Mechanics

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Old Dec 21, 2007 | 10:32 PM
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Default Diesel Conversion... To the REAL Mechanics

Whats goin on guys... I need some help from somebody who knows exactly what they are talking about. I am seriously concidering pulling the 318 from my 1990 Dodge D150 (Which is in immaculate condition... wanted to throw that out there..[8D]) and replacing it with a 5.9L Cummins Diesel. As of right now the truck is 100% stock. 727 tranny... all stock ratios. What all do I need to do before converting?? Is the transmission compatible? Can my suspension hold it? Anything else? This could be a bad *** project but if I am going to do it I am gonna do it right and I think I've come to the right place to ask the questions. Help a poor white Diesel apprentice out. Thanks in advance.

If you need to know anything else please do not hesitate to ask and I will respond asap.
 
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Old Dec 21, 2007 | 10:45 PM
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Default RE: Diesel Conversion... To the REAL Mechanics

first thing.

a CTD front axle is 5500lb RATED!

unlike the gasser rated at 3000lbs....
 
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Old Dec 22, 2007 | 06:08 PM
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Default RE: Diesel Conversion... To the REAL Mechanics

So my trucks front axle is rated at 3000?
 
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Old Dec 22, 2007 | 08:47 PM
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Default RE: Diesel Conversion... To the REAL Mechanics

yes.

when Dodge fisrt started installing the CTD, they used a standard 3/4t front end. with the torque of the CTD, owners would twist the front ends when hauling loads bringing theone of thefront tires off the ground .
 
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Old Dec 22, 2007 | 09:55 PM
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Default RE: Diesel Conversion... To the REAL Mechanics

check. so defininetly need a heavy duty front axle.

have you ever seenanybody do a diesel conversion in a half ton pick up?
 
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Old Dec 22, 2007 | 10:23 PM
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Default RE: Diesel Conversion... To the REAL Mechanics

There's no front axle btw. Independant front suspension.
 
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Old Dec 22, 2007 | 11:48 PM
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Default RE: Diesel Conversion... To the REAL Mechanics

heavier frame and steering copntrol arms (A-arms)


no , no front axle like a 4x4...


the frame is stronger like I mentioned and everything is beefier...than a regular 1 ton front end...

check your front brakes..you have disk right?

go to autozone or where have you and look at new ones for your truck and new ones for a d250 ctd.

I had to special order my new rotors cause the hubs are so frickin huge!

(I linked this thread to the ctd section for more help)
 
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Old Dec 23, 2007 | 12:18 PM
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Default RE: Diesel Conversion... To the REAL Mechanics

I anticipated having to beef up suspension all the way around but my main concern is my powertrain. Is it all going to have to be replaced?
 
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Old Dec 23, 2007 | 12:27 PM
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Default RE: Diesel Conversion... To the REAL Mechanics

I don't know if Dodge went about using different rear ends, but it makes sense that they would use a beefier diff with a torque monster like diesels tend to be. I do believe they use a different transmission than the gassers. Depending on the length of the transmission, that could mean a different drive shaft also.
 
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Old Dec 23, 2007 | 10:25 PM
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Default RE: Diesel Conversion... To the REAL Mechanics

back in 88-90 the tranny behind the ISB was the 727. just a little modified I believe to handle the higher torque at lower RPM's.

another problem Dodge and Cummins were having problems with was twisting drive shafts
 
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