1st Gen Ram Tech '93 & older Rams: This section is for TECHNICAL discussions only, that involve 1993 Rams and older. For any non-tech discussions, please direct your attention to the "General discussion/NON-tech" sub sections.

DIY/ External voltage regulator conversion

Thread Tools
 
Search this Thread
 
  #21  
Old 01-31-2013, 08:07 PM
crazzywolfie's Avatar
crazzywolfie
crazzywolfie is offline
Legend
Join Date: Jun 2009
Location: orangeville ontario
Posts: 8,024
Received 71 Likes on 67 Posts
Default

is there 12v at one of the old wires that ran to the alternator when you have the key on? if so i would use it.
 
  #22  
Old 01-31-2013, 09:57 PM
LocoMech's Avatar
LocoMech
LocoMech is offline
Registered User
Join Date: Jan 2013
Location: Vernon B.C.
Posts: 8
Likes: 0
Received 0 Likes on 0 Posts
Default

Sounded like a good idea, I tried it, and the regulator instantly fried... $#@$

I think since that is part of the original voltage regulator it must have looped back on itself and charged till it blew...

Now im back to putting out 32 volts through the new regulator and going to rethink my strategy... that 160$ ECM at rockauto.com seems to be calling my name.
 
  #23  
Old 01-31-2013, 10:16 PM
crazzywolfie's Avatar
crazzywolfie
crazzywolfie is offline
Legend
Join Date: Jun 2009
Location: orangeville ontario
Posts: 8,024
Received 71 Likes on 67 Posts
Default

if you fried the voltage regulator you must have hooked something up wrong. did you test the wire you were using to power the voltage regulator. if you put power to the wrong voltage regulator wire you will fry it.
Name:  regulator2.jpg
Views: 22754
Size:  86.9 KB
 
  #24  
Old 01-31-2013, 11:06 PM
LocoMech's Avatar
LocoMech
LocoMech is offline
Registered User
Join Date: Jan 2013
Location: Vernon B.C.
Posts: 8
Likes: 0
Received 0 Likes on 0 Posts
Default

Figured it out, apparently my voltage regulator was never blown.... I had blown that 120amp fuse. That made it so there was 32v at the pcm on the alternator side of that fuse. I figured my regulator was gone so bought a new one and installed it. figured I wouldnt' install that new fuse until I saw 14v at the pcm and knew that I wasn't going to blow it. But without the fuse there you will always have somewhere around 30v on the alternator side.

Lesson learned.... If you see around 30 volts at the alternator but nothing is getting to the battery its the 120 amp fuse and not the regulator.
 
  #25  
Old 01-31-2013, 11:15 PM
crazzywolfie's Avatar
crazzywolfie
crazzywolfie is offline
Legend
Join Date: Jun 2009
Location: orangeville ontario
Posts: 8,024
Received 71 Likes on 67 Posts
Default

that is probably because the pcm gets it's voltage reading from the battery and when it is not seeing the 14V it should be it send the alternator a signal to crank up the voltage.
 
  #26  
Old 01-31-2013, 11:17 PM
LocoMech's Avatar
LocoMech
LocoMech is offline
Registered User
Join Date: Jan 2013
Location: Vernon B.C.
Posts: 8
Likes: 0
Received 0 Likes on 0 Posts
Default

So now ive got the original harness hooked up and its working, and im pretty sure that if id used that wire from the original harness as my ignition positive on the remote voltage regulator it would have worked fine as well. just in case anyone else needs that info.
 
  #27  
Old 06-08-2013, 11:58 AM
vollickvineyards's Avatar
vollickvineyards
vollickvineyards is offline
Registered User
Join Date: Jun 2013
Posts: 16
Likes: 0
Received 2 Likes on 2 Posts
Default

I need help to do this external regulator.My alt. is different than the one shown in this thread.Attached is a pic of my alt. on my 2005 ram 1500.
Does anyone here know if the connections are the same as the one shown in this thread compared to mine or other?
 
Attached Thumbnails DIY/ External voltage regulator conversion-photo3_zps2841e3e6.jpg   DIY/ External voltage regulator conversion-photo_zps8d475040.jpg  

Last edited by vollickvineyards; 06-08-2013 at 12:01 PM.
  #28  
Old 06-08-2013, 12:04 PM
zman17's Avatar
zman17
zman17 is offline
Retired Moderator - RIP
Join Date: May 2008
Location: NH
Posts: 18,729
Likes: 0
Received 16 Likes on 15 Posts
Default

I'm willing to bet a 2005 is quite different than a 2nd gen ram is. Get a manual for yours and compare wiring schematics. Hate to see you fry the whole truck.
 
  #29  
Old 06-08-2013, 12:27 PM
xjarhead69's Avatar
xjarhead69
xjarhead69 is offline
Record Breaker
Join Date: Nov 2009
Location: Leesburg, IN
Posts: 1,044
Received 0 Likes on 0 Posts
Default

I have a copy for a 2004 service manual on pdf.
I am at work right night, 12hr shift.
I will try to upload it tonight if i remember and i will post a link to it here.

Ok found the link in 3rd gen ram FAQ's to manuals. https://dodgeforum.com/forum/3rd-gen...-download.html

Dave
 

Last edited by xjarhead69; 06-08-2013 at 12:32 PM.
  #30  
Old 06-08-2013, 12:30 PM
vollickvineyards's Avatar
vollickvineyards
vollickvineyards is offline
Registered User
Join Date: Jun 2013
Posts: 16
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by xjarhead69
I have a copy for a 2004 service manual on pdf.
I am at work right night, 12hr shift.
I will try to upload it tonight if i remember and i will post a link to it here.

Dave
That would great...Thanks sooooo much for offering.
 


Quick Reply: DIY/ External voltage regulator conversion



All times are GMT -4. The time now is 02:46 PM.