2nd Gen Durango 2004 - 2009

04 Durango 5.7 Hemi Issues

Old Apr 28, 2012 | 02:06 PM
  #21  
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Originally Posted by n8ech
BLK:

Sorry to hear this issue is a stubborn one for you.

I know that the 5.7 engine does not have a TPS per say as the TB also performs this function. I believe it also performs the IAC function as well.
If you have swapped in a known good one, I think you can rule those out.

A clogged or bad converter usually affects the engine most while under load in the upper RPM ranges.
Unless it is totally clogged, the engine should idle fine. Disconnecting the exhaust is one way of ruling them out.

An easier way to diagnose a restricted exhaust is to attach a vacuum gauge to the engine, and then run the engine into the 3-4K RPM range.

An engine with a proper exhaust system will initially have the vacuum drop at first, but will then recover and build.
A restricted system will show the vacuum drop and then stay down due to the restriction.
The engine will generally lack power in the upper range as well.

What fuel pressure readings did you see? Were you able to get some readings with the engine under load?
Don

The converter and fuel pressure seems good. I replaced the MAP sensor and still the same issue. Maybe EGR or crankshaft sensor?? Suggestions??
 
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Old Apr 28, 2012 | 10:01 PM
  #22  
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UPDATE: I replaced the EGR valve and nothing. I removed the oil cap and now it stays on without gas but idles rough. If I put the oil cap back it sounds like suctioning and it dies.. recommendations?? Cracked intake manifold?
 
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Old Apr 29, 2012 | 04:20 PM
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Have you check the air intake for restrictions? Will it start and run without the intake hose hooked to the TB?
 
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Old Apr 29, 2012 | 08:40 PM
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Originally Posted by hillbilli
Have you check the air intake for restrictions? Will it start and run without the intake hose hooked to the TB?

Yes. it stays on but idles rought (without power) without the intake hose hooked to the TB and without the oil cap. If I pu the oil cap dies. Was also told maybe PCV valve??
 
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Old Apr 30, 2012 | 09:21 AM
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It is sounding like there is some kind of crankcase pressure issue. The PCV does help regulate pressure. Is it sucking or blowing out the oil cap? IF there is alot of pressure blowing out, that is bad.
 
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Old Apr 30, 2012 | 03:39 PM
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Originally Posted by hillbilli
It is sounding like there is some kind of crankcase pressure issue. The PCV does help regulate pressure. Is it sucking or blowing out the oil cap? IF there is alot of pressure blowing out, that is bad.
There is pressure sucking in from the oil cap..
 
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Old Apr 30, 2012 | 03:59 PM
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Try a new PCV valve. There could possibly be some other issues besides that though.
 
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Old Apr 30, 2012 | 04:37 PM
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Originally Posted by hillbilli
Try a new PCV valve. There could possibly be some other issues besides that though.
Ok. Will try it. How about the crankshaft sensor??
 
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Old Apr 30, 2012 | 08:02 PM
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BLK:

I believe the sucking or vacuum you are seeing at the oil fill cap is from the plastic line running from it over to the air box.

I would think you would have a Pcode stored in the system if the crank sensor was flaky.

Have you run a compression test at all? You may have valve spring issue in the making that is causing the rough running.

Dont recall you ever saying how many miles on the D? Being an 04, the valve issue is a very real possibility.

What is the build date on it?

Don
 

Last edited by n8ech; Apr 30, 2012 at 08:05 PM.
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Old May 9, 2012 | 02:39 AM
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Originally Posted by n8ech
BLK:

I believe the sucking or vacuum you are seeing at the oil fill cap is from the plastic line running from it over to the air box.

I would think you would have a Pcode stored in the system if the crank sensor was flaky.

Have you run a compression test at all? You may have valve spring issue in the making that is causing the rough running.

Dont recall you ever saying how many miles on the D? Being an 04, the valve issue is a very real possibility.

What is the build date on it?

Don
It has 130K. I removed the plastic line to work on the vehicle. I removed the intake manifold and everything looks normal with the valves. Have to check again but I didnt see any cracks inside the intake manifold. Should I go ahead and remove the valve cover to check the springs??
 
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