Clutch Install?
#1
Clutch Install?
How hard is it to install a modular clutch? I kno its time consuming but the difficulty in doing it?
I tried searchin to see if anyone has done it but I couldn't find anything?
My stage 1clutchmasters clutch is goin out.
When I get half way into the peddle the rpms jump up and Im not going as fast as I normally do plus its not grabbin like it use too.
Thinkin about buyin a stage 2?
I tried searchin to see if anyone has done it but I couldn't find anything?
My stage 1clutchmasters clutch is goin out.
When I get half way into the peddle the rpms jump up and Im not going as fast as I normally do plus its not grabbin like it use too.
Thinkin about buyin a stage 2?
#2
RE: Clutch Install?
ORIGINAL: 04RTNeon
How hard is it to install a modular clutch? I kno its time consuming but the difficulty in doing it?
I tried searchin to see if anyone has done it but I couldn't find anything?
My stage 1clutchmasters clutch is goin out.
When I get half way into the peddle the rpms jump up and Im not going as fast as I normally do plus its not grabbin like it use too.
Thinkin about buyin a stage 2?
How hard is it to install a modular clutch? I kno its time consuming but the difficulty in doing it?
I tried searchin to see if anyone has done it but I couldn't find anything?
My stage 1clutchmasters clutch is goin out.
When I get half way into the peddle the rpms jump up and Im not going as fast as I normally do plus its not grabbin like it use too.
Thinkin about buyin a stage 2?
#4
#7
RE: Clutch Install?
ORIGINAL: blackflame
hmm...since the subject was brought up and im always up for new info. Whats involved in the prep?
hmm...since the subject was brought up and im always up for new info. Whats involved in the prep?
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#8
RE: Clutch Install?
From the FSM: (note: I've replaced 4 clutces on a neon and 3 on an SRT-4... never used a lift)
REMOVAL
(1) Raise hood.
(2) Disconnect both battery cables, remove battery
hold down clamp and bolt, and remove battery.
(3) Remove air cleaner/throttle body assy. (Fig.
5)as follows:
(a) Disconnect proportional purge solenoid (PPS)
and crankcase vent hose from throttle body.
(b) Disconnect the Throttle Position Sensor
(TPS) and Idle Air Control (IAC) connectors.
(c) Disconnect throttle body air duct at intake
manifold.
(d) Remove mounting bolt and nut (Fig. 5) and
partially remove air cleaner assembly.
(e) Disconnect accelerator and speed control (if
equipped) cables after the assy. is removed from
position. Remove air cleaner assembly from vehicle.
(4) Remove battery tray from bracket.
(5) Disconnect ground cable at battery tray
bracket.
(6) Disconnect back-up lamp switch connector.
(7) Remove shift cable-to-bracket clips (Fig. 6).
(8) Disconnect shift selector and crossover cable
from levers (Fig. 6). Remove cables and secure out of
the way.
(9) Disconnect the vehicle speed sensor connector
(Fig. 7).
(10) Raise vehicle on hoist.
(11) Disconnect and suspend clutch slave cylinder
from transaxle (Fig. 8) (Fig. 9).
(12) Remove transaxle oil drain plug and drain oil
into a suitable container.
(13) Remove both axle shafts. Refer to Group 3,
Differential and Driveline for the correct procedures.
(14) Remove structural collar (Fig. 10).
(15) Remove the left engine-to-transaxle lateral
bending brace (Fig. 10).
(16) Remove bellhousing dust cover (Fig. 10).
(17) Remove the right engine-to-transaxle lateral
bending brace (Fig. 11).
(18) Remove starter motor (Fig. 12).
(19) Remove four (4) modular clutch-to-drive plate
bolts. While removing bolts, one tight-tolerance (slotted)
drive plate hole will be encountered. When this
bolt is removed, mark driveplate and modular clutch
assembly at this location, and be sure to align marks
upon reassembly.
(20) Support engine at oil pan with screw jack and
wood block.
(21) Remove transaxle upper mount thru-bolt.
Gain access to this bolt through the driver’s side
wheel house (Fig. 13).
(22) Carefully lower engine and transaxle on screw
jack until proper removal clearance is obtained.
(23) Obtain a helper to assist in holding transaxle
while removing transaxle-to-engine mounting bolts
(Fig. 14).
(24) Remove transaxle from vehicle (Fig. 14).
(25) If installing a new or replacement transaxle,
remove the upper mount as shown in (Fig. 15), transfer
to the replacement unit and torque all bolts to 68
N·m (50 ft. lbs.) torque.
REMOVAL
(1) Raise hood.
(2) Disconnect both battery cables, remove battery
hold down clamp and bolt, and remove battery.
(3) Remove air cleaner/throttle body assy. (Fig.
5)as follows:
(a) Disconnect proportional purge solenoid (PPS)
and crankcase vent hose from throttle body.
(b) Disconnect the Throttle Position Sensor
(TPS) and Idle Air Control (IAC) connectors.
(c) Disconnect throttle body air duct at intake
manifold.
(d) Remove mounting bolt and nut (Fig. 5) and
partially remove air cleaner assembly.
(e) Disconnect accelerator and speed control (if
equipped) cables after the assy. is removed from
position. Remove air cleaner assembly from vehicle.
(4) Remove battery tray from bracket.
(5) Disconnect ground cable at battery tray
bracket.
(6) Disconnect back-up lamp switch connector.
(7) Remove shift cable-to-bracket clips (Fig. 6).
(8) Disconnect shift selector and crossover cable
from levers (Fig. 6). Remove cables and secure out of
the way.
(9) Disconnect the vehicle speed sensor connector
(Fig. 7).
(10) Raise vehicle on hoist.
(11) Disconnect and suspend clutch slave cylinder
from transaxle (Fig. 8) (Fig. 9).
(12) Remove transaxle oil drain plug and drain oil
into a suitable container.
(13) Remove both axle shafts. Refer to Group 3,
Differential and Driveline for the correct procedures.
(14) Remove structural collar (Fig. 10).
(15) Remove the left engine-to-transaxle lateral
bending brace (Fig. 10).
(16) Remove bellhousing dust cover (Fig. 10).
(17) Remove the right engine-to-transaxle lateral
bending brace (Fig. 11).
(18) Remove starter motor (Fig. 12).
(19) Remove four (4) modular clutch-to-drive plate
bolts. While removing bolts, one tight-tolerance (slotted)
drive plate hole will be encountered. When this
bolt is removed, mark driveplate and modular clutch
assembly at this location, and be sure to align marks
upon reassembly.
(20) Support engine at oil pan with screw jack and
wood block.
(21) Remove transaxle upper mount thru-bolt.
Gain access to this bolt through the driver’s side
wheel house (Fig. 13).
(22) Carefully lower engine and transaxle on screw
jack until proper removal clearance is obtained.
(23) Obtain a helper to assist in holding transaxle
while removing transaxle-to-engine mounting bolts
(Fig. 14).
(24) Remove transaxle from vehicle (Fig. 14).
(25) If installing a new or replacement transaxle,
remove the upper mount as shown in (Fig. 15), transfer
to the replacement unit and torque all bolts to 68
N·m (50 ft. lbs.) torque.
#9
RE: Clutch Install?
Never can forget bout u guys . I just got back from hawaii for spring break and been busy with school and work .What u been up to? your car is lookin sick I want your rims but in black. Anyways wont hijack but my clutch is goin out and its a stage one and Im thinkin about buyin a stage 2.
And wow it looks like I got my work cut out for me ...
And wow it looks like I got my work cut out for me ...
#10
RE: Clutch Install?
ORIGINAL: 04RTNeon
Never can forget bout u guys . I just got back from hawaii for spring break and been busy with school and work .What u been up to? your car is lookin sick I want your rims but in black. Anyways wont hijack but my clutch is goin out and its a stage one and Im thinkin about buyin a stage 2.
And wow it looks like I got my work cut out for me ...
Never can forget bout u guys . I just got back from hawaii for spring break and been busy with school and work .What u been up to? your car is lookin sick I want your rims but in black. Anyways wont hijack but my clutch is goin out and its a stage one and Im thinkin about buyin a stage 2.
And wow it looks like I got my work cut out for me ...