Pulled my plugs, have a look
I was thinkin about doin up a diy on this little task, and I was planning to include all this info as well... I have enough pics and info from here to do it 
If I'm quick, maybe I'll get it done before purpl does his

If I'm quick, maybe I'll get it done before purpl does his

QUICK QUESTION: Which one of these do you think is the correct length?? The new ones are clearly longer than the old ones, but these are what Canadian Tire's stupid parts lookup book called for for my year and motor... I don't know if maybe the old ones were shorter than they shoulda been, or if they are the proper length and the new ones are just the wrong ones...

Oh, and Aim, is that for real? I might try doing that... I would for sure unless I have to go back to exchange the plugs tonight, I'm about 45 mins away and I need the truck in the morning... ^&*^%*% crappy tire lol
Oh, and Aim, is that for real? I might try doing that... I would for sure unless I have to go back to exchange the plugs tonight, I'm about 45 mins away and I need the truck in the morning... ^&*^%*% crappy tire lol
When I changed spark plugs I noticed that the champions that were in there were LONGER than the ones i got. It was the first time doing this tune up since I bought the truck (2 years ago and 9K miles).
I got the ACCEL truck tune up kit and put in the U groove plugs, wires, brass cap, and rotor. Good deal for 99 bucks. Those plugs have great response, but i have never really studied their performance over time. BUT I HAVE ALWAYS WONDERED WHY THE CHAMPIONS WERE SO MUCH LONGER.
Weird. I wish I took a picture. But since the plugs I got were SHORTER, it is not a big deal.
WHAT I WOULD DO: Use them, because the dirty ones look the size of my u-grooves, and the clean ones look exactly the same as the champions that were in my truck. I distinctly remember the smooth lip of the shiny ones that the old champions had, and the fact that the u-groove plugs did not have that, the entire length was threaded
Last edited by CPTAFW163; Jul 15, 2010 at 09:54 PM.
AIM,
Now, while on the subject of fuel injectors, a good friend of mine who rebuilds those things has the test equipment to test injectors. What was starting to us was the fact that the 4-orifice injector nozzles that we tested did NOT spray worth s-h-i-t. In our tests, we liked the single hole pattern that was produced by Ford Blue Tops. I believe those were single orifice design but, I may be mistaken. This was last year in fact so, it wasn't too long ago.
CM
Now, while on the subject of fuel injectors, a good friend of mine who rebuilds those things has the test equipment to test injectors. What was starting to us was the fact that the 4-orifice injector nozzles that we tested did NOT spray worth s-h-i-t. In our tests, we liked the single hole pattern that was produced by Ford Blue Tops. I believe those were single orifice design but, I may be mistaken. This was last year in fact so, it wasn't too long ago.
CM
They both have the Blue Oval on them and say Ford Motorsports on them.
EDIT, too long winded to reply to you VW, 
Yes, but moving the outer housing out of alignment with the inner ring causes a change in fuel sync, which is when the injector fires. Any greater than +/-20* and the PCM loses fuel sync and the engine won't run, or runs like crap. Because the disty runs off the cam, which is turned by the crankshaft via the timing chain, any slack in the timing chain will cause the fuel sync to bounce around and the engine won't run as smooth.
My understanding of fuel sync is this:
The fuel sync determines when the injectors fire in relationship to the opening of the intake valve. From the factory, injectors are set to fire at 0 fuel sync, and this is with the intake valve closed. Advancing fuel sync fires the injector even sooner and seems to run a bit better on a street car, even as much as +6 to +8. Retarding will wait on injector firing and may make it line up better with the opening of the intake valve. This seems like a good idea, right? It's not on our engines and here's why:
Our injectors suck for non-boosted applications. The one pintle design is a pencil beam of gas as shown in this video:
http://www.youtube.com/watch?v=Emnax...eature=related
Ours spray like the 3rd one.
This is bad because the gas doesn't atomize well in N/A engines. It may very well be favorable for a boosted application, as the fuel is already being beaten into a pulp by the boosted air, and when timing events get so small at high RPMs, you're getting the charge into the cylinder as quickly as possible, which is of benefit at 6000K+RPMs
But for us normal folks, it sucks as the gas stays liquid. Liquid gas does not burn correctly in the combustion chamber and causes all sorts of carbonizing on the pistons, valves and down into the catalytic converter.
I took the heads off the engine just this last winter and I **** you not, I scraped as much as an 1/8th an inch of carbon off the piston tops, and this was after I ran a tank of chevron fuel concentrate, and a can of Mopar Combustion Chamber Cleaner thru the engine. I was blown away.
The reason the injectors fire when the valve is closed is because the valve gets hotter than the rest of the cylinder because it's thin steel compared to the cast iron cylinder head and block, and it's isolated from any cooling channels that run thru the head and block. The hot valve actually helps to vaporize the liquid gas and atomizes it better before the charge enters the cylinder. Advancing the injector firing lets it sit on the valve a bit longer too, which is why folks seem to see a slight benefit by twisting the disty advanced just a hair. Still, this will lead to carbon deposits on the intake valves, which is still bad.
I'm convinced the only good solution is to dump the stock injectors. I just ordered a set of the Bosch 3's and am going to test it out. I anticipate the engine should idle smoother, (especially on cold start up), accelerate better and faster. If my a/f gauge is reading correctly, Hemifever can dial in the a/f ratio to match the stock injectors via my SCT and I'd imagine there will be a fuel savings to be found if I drive it the same as I currently do.
It's interesting to note that Chrysler switched to a 4 hole design for the 3.7L, 4.7L and 5.7L engines. I've heard rumor that the 2002 4.7L engines flowed the exact same lbs/hr as the 5.2s and 5.9s from 1996-2001, but were a 4 hole design and can be swapped (EV6 connectors), however, I have not found the lbs/hr data on the 2002 4.7L to verify this.

Yes, but moving the outer housing out of alignment with the inner ring causes a change in fuel sync, which is when the injector fires. Any greater than +/-20* and the PCM loses fuel sync and the engine won't run, or runs like crap. Because the disty runs off the cam, which is turned by the crankshaft via the timing chain, any slack in the timing chain will cause the fuel sync to bounce around and the engine won't run as smooth.
My understanding of fuel sync is this:
The fuel sync determines when the injectors fire in relationship to the opening of the intake valve. From the factory, injectors are set to fire at 0 fuel sync, and this is with the intake valve closed. Advancing fuel sync fires the injector even sooner and seems to run a bit better on a street car, even as much as +6 to +8. Retarding will wait on injector firing and may make it line up better with the opening of the intake valve. This seems like a good idea, right? It's not on our engines and here's why:
Our injectors suck for non-boosted applications. The one pintle design is a pencil beam of gas as shown in this video:
http://www.youtube.com/watch?v=Emnax...eature=related
Ours spray like the 3rd one.
This is bad because the gas doesn't atomize well in N/A engines. It may very well be favorable for a boosted application, as the fuel is already being beaten into a pulp by the boosted air, and when timing events get so small at high RPMs, you're getting the charge into the cylinder as quickly as possible, which is of benefit at 6000K+RPMs
But for us normal folks, it sucks as the gas stays liquid. Liquid gas does not burn correctly in the combustion chamber and causes all sorts of carbonizing on the pistons, valves and down into the catalytic converter.
I took the heads off the engine just this last winter and I **** you not, I scraped as much as an 1/8th an inch of carbon off the piston tops, and this was after I ran a tank of chevron fuel concentrate, and a can of Mopar Combustion Chamber Cleaner thru the engine. I was blown away.
The reason the injectors fire when the valve is closed is because the valve gets hotter than the rest of the cylinder because it's thin steel compared to the cast iron cylinder head and block, and it's isolated from any cooling channels that run thru the head and block. The hot valve actually helps to vaporize the liquid gas and atomizes it better before the charge enters the cylinder. Advancing the injector firing lets it sit on the valve a bit longer too, which is why folks seem to see a slight benefit by twisting the disty advanced just a hair. Still, this will lead to carbon deposits on the intake valves, which is still bad.
I'm convinced the only good solution is to dump the stock injectors. I just ordered a set of the Bosch 3's and am going to test it out. I anticipate the engine should idle smoother, (especially on cold start up), accelerate better and faster. If my a/f gauge is reading correctly, Hemifever can dial in the a/f ratio to match the stock injectors via my SCT and I'd imagine there will be a fuel savings to be found if I drive it the same as I currently do.
It's interesting to note that Chrysler switched to a 4 hole design for the 3.7L, 4.7L and 5.7L engines. I've heard rumor that the 2002 4.7L engines flowed the exact same lbs/hr as the 5.2s and 5.9s from 1996-2001, but were a 4 hole design and can be swapped (EV6 connectors), however, I have not found the lbs/hr data on the 2002 4.7L to verify this.
http://www.fiveomotorsport.com/product-search/?v=8305
I did a quick search for the 4.7 injectors:
http://www.fiveomotorsport.com/product-search/?v=7607
You can probably call up Bruce at Five0 and ask him what the lb/hr rating is. Weird thing: They are almost the same price as the GEN3 4 hole injectors. So I am guessing that they are good injectors. They are flow matched for 44PSI rating, so with our trucks, they will flow 1-1.5 lb/hr more since our trucks run 49PSI.
VW&Dodge, I love your signature!
Here are the GEN3 injectors that you want:
http://www.fiveomotorsport.com/product-search/?v=8305
I did a quick search for the 4.7 injectors:
http://www.fiveomotorsport.com/product-search/?v=7607
You can probably call up Bruce at Five0 and ask him what the lb/hr rating is. Weird thing: They are almost the same price as the GEN3 4 hole injectors. So I am guessing that they are good injectors. They are flow matched for 44PSI rating, so with our trucks, they will flow 1-1.5 lb/hr more since our trucks run 49PSI.
http://www.fiveomotorsport.com/product-search/?v=8305
I did a quick search for the 4.7 injectors:
http://www.fiveomotorsport.com/product-search/?v=7607
You can probably call up Bruce at Five0 and ask him what the lb/hr rating is. Weird thing: They are almost the same price as the GEN3 4 hole injectors. So I am guessing that they are good injectors. They are flow matched for 44PSI rating, so with our trucks, they will flow 1-1.5 lb/hr more since our trucks run 49PSI.
EDIT: Just researched for a moment and, Bosch has a disc style injector out now that replaces a few models. Anything that has the stamp on them is Ford OEM. Mine were the older, stamped style from last year. Now, the new ones look like they are all composite material and supposed to be way better at atomization than the old designs.
Going to have to start delving back into injector land again and see what this is all about.
CM
Last edited by cmckenna; Jul 16, 2010 at 12:45 AM.

I got er all put back together tonight and it works great... just feels smoother overall with maybe a little better throttle response, I gotta drive it a little more to get a feel for any difference... Thanks a BILLION you guys for all your help, I love this place


So should I do a dist/cap/rotor R&R DIY? I'll quote all this info in here and give credit where due :P
Last edited by Maxx_Magnum; Jul 16, 2010 at 12:42 AM.



