t-case saver
For follow-up:
The Gillys transfercase saver came in the mail yesterday and I installed it this afternoon. It was as easy and painless and everyone had said it was. I undid the rear driveshaft U-joint straps, pulled the driveshaft out, and removed the transfercase tail housing. The tail housing required a few light taps with a rubber mallet to come loose after pulling the bolts, but it did and came right off. I had a large snap ring plier thingy (sorry for being too technical) so I removed the snap ring (which was still in place just fine) and installed the Gilly's thing with the supplied red lock-tite. I lost maybe two tablespoons of transfercase fluid during the whole process. It was not a messy procedure. I did jack the back of the truck up a little bit just to give me more room underneath. I used some black permatex gasket maker stuff putting it back together and ta-da - I was done.
Well almost. Between all that I decided since I had the driveshaft out I would replace the rear U-joint; the factory one that has been in there since 1996. It was a major PIA getting it out (using a Harbor Freight tool) but eventually I got it out and a new one in. If I had a press I'm sure it would not have been such an issue, but that U-joint did not want to budge.
So I am pleased with this whole process, and now I have peace-of-mind for now having to worry about that snap-ring causing a problem.
The Gillys transfercase saver came in the mail yesterday and I installed it this afternoon. It was as easy and painless and everyone had said it was. I undid the rear driveshaft U-joint straps, pulled the driveshaft out, and removed the transfercase tail housing. The tail housing required a few light taps with a rubber mallet to come loose after pulling the bolts, but it did and came right off. I had a large snap ring plier thingy (sorry for being too technical) so I removed the snap ring (which was still in place just fine) and installed the Gilly's thing with the supplied red lock-tite. I lost maybe two tablespoons of transfercase fluid during the whole process. It was not a messy procedure. I did jack the back of the truck up a little bit just to give me more room underneath. I used some black permatex gasket maker stuff putting it back together and ta-da - I was done.
Well almost. Between all that I decided since I had the driveshaft out I would replace the rear U-joint; the factory one that has been in there since 1996. It was a major PIA getting it out (using a Harbor Freight tool) but eventually I got it out and a new one in. If I had a press I'm sure it would not have been such an issue, but that U-joint did not want to budge.
So I am pleased with this whole process, and now I have peace-of-mind for now having to worry about that snap-ring causing a problem.



