Custom Tonneau
#12
#13
Guest
Posts: n/a
RE: Custom Tonneau
well, if you decide to go fiberglassing your own up... make sure you try out making a small prototype thing first... that way you know how long you have to work with your resin and bondo's... If you know anyone that repairs fiberglass, they might be a great asset to have along on the project. a 6 pack of beer goes a long way towards friendly knowledge. ( I know, thats what I charge...lol)
#14
RE: Custom Tonneau
good luck, it can be done like ericemery says,
the biggest hurdle will be the sheer size, you will want to do a bit of practice first for sure
you could also,
build a sub frame out of mdf boards,
coat the fleece with resin, so it absorbs into the fabric,
then resin and lay your mat, smaller torn chunks will add strength instead of large pieces,
then resin and chicken wire,then resin several times.
you can resin and mat the underside so as to add strength without thickening the top.
http://www.mcmaster.com has seals you can use along the edge, my buddy used them when he built his false bed floor
friends will help
the biggest hurdle will be the sheer size, you will want to do a bit of practice first for sure
you could also,
build a sub frame out of mdf boards,
coat the fleece with resin, so it absorbs into the fabric,
then resin and lay your mat, smaller torn chunks will add strength instead of large pieces,
then resin and chicken wire,then resin several times.
you can resin and mat the underside so as to add strength without thickening the top.
http://www.mcmaster.com has seals you can use along the edge, my buddy used them when he built his false bed floor
friends will help
#16
RE: Custom Tonneau
Alright...gonna move into phase 1 of my custom built tonneau soon. Thinking about going with a plywood top, and stretching some kind black waterproof vinyl across the top. Operation: Hope I Don't F*ck My Truck Up is moving forward.
EDIT: OOH! OOH! I could even do like a killer bee thing and have it popping out of the vinyl, centered on the cover. That'd be wicked...with LED lights for eyes! But first I'll see if I can even make the damn cover.
EDIT: OOH! OOH! I could even do like a killer bee thing and have it popping out of the vinyl, centered on the cover. That'd be wicked...with LED lights for eyes! But first I'll see if I can even make the damn cover.
#20