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3rd Gen Ram Tech2002-2008 Rams: This section is for TECHNICAL discussions only, that involve the 2002 through 2008 Rams Rams. For any non-tech discussions, please direct your attention to the "General discussion/NON-tech" sub sections.
What are the problems with the stock limited slip differentials?
They've gotten a reputation for disintegrating because of a metal clip coming loose and grinding the the differential apart. It does happen, but it's not so common that everyone with a stock LSD needs to run out and replace theirs.
Its a 5.9. Is the 5.7 Hemi that much better on mpg??
Yes. The 5.9L has much worse fuel economy than the 5.7L Hemi, and less power to boot. There are a lot of stock Hemi Quadcabs getting 20mpg highway, the 5.9L in the same truck will average 15, maybe 16mpg highway. And in town, if you have a heavy foot it's not hard to put the 5.9's mpg into the single digits.
There is a big difference when it comes to MPGs between the 5.9L magnum and the 5.7L Hemi. My previous 2001 was getting between 9-12 mpg depending on where I was driving. I could barely get about 250 miles to a 26 gallon tank, it sucked. The hemi I'm driving now has added an entirely different bonus I wasn't expecting besides power, and that's gas mileage. I'm getting 17-18 mpg in the city, and around 20 on the highway. I've yet to track how many miles I can get with a full tank of fuel (probably because I'm too cheap to fill it up all the way), but the truck can easily drive around for a day and not drain the tank. The hemi is big upgrade to the magnum.