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Stripped header bolts!!! Help pls

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Old Mar 27, 2012 | 09:45 PM
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Default Stripped header bolts!!! Help pls

Hello everyone I heard what sounds to be an exhaust leak coming from in the engine bay sounds like a slight tisk, so I started to tighter header bolts all of them were a half to a full turn loose. asides from that about two header bolts are stripped and just keep spinning after they snug up a little. I have edlbrock headers, should i pull the bolts out and just see if the bolts are stripped?? I didn't want to pull em out and not be able to get them back in to give the little support they do give. Anyone have any experience with this.
 
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Old Mar 28, 2012 | 08:19 AM
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You can repair the bolt hole thread with a heli coil. Had to do one bolt hole on my truck as well.
 
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Old Mar 28, 2012 | 08:26 AM
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Originally Posted by big guy
You can repair the bolt hole thread with a heli coil. Had to do one bolt hole on my truck as well.
Agreed, but I doubt you'll need one. I had two heads snapped off on my Grand Cherokee (4.7 HO) and I was actually able to back the bolts out by hand, there was enough to grab.

If the bolts are broken to where you can't get at them, the Grabits work quite well. I use my set quite often and it's under $20 at Lowes.

 
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Old Mar 28, 2012 | 06:06 PM
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Ok sounds like my weekend project. I also read up that I should be able to match up the bolts a local hardware store, would you recommend this or should I just order oem?
 
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Old Mar 28, 2012 | 06:59 PM
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OEM or Stage 8
 
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Old Mar 29, 2012 | 09:06 AM
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I didn't use stage 8 when I installed my Pacesetters, nor did I use the locking ones so many people like to use.

First off, you're sticking these bolts into threaded aluminum, not steel, so the threads are soft. I was advised by a pretty well known performance shop guy that using locking bolts is a no-no in aluminum as vibrations will cause the threads to strip as opposed to the bolts backing out.

For the same reason I used the common, mild steel bolts that came with the headers. To date (over 6 years now) I've never had an issue with a bolt head breaking or anything else. I check 'em every oil change time (6000 miles) and snug 'em up with just a simple wrench when they need it. I've never had to turn one more than a 1/4 turn or so to date...
 
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Old Mar 29, 2012 | 10:44 AM
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Weird too cause i am still using my original bolts and still threading/locking fine even after who knows how many times the headers have been removed and put on. Have stage 8 locking bolts but never had to use them so far.
 
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Old Mar 29, 2012 | 11:44 AM
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It just made sense to me, if you think about it, road vibrations, off-roading, etc. is going to eventually cause something to give and if the bolts are locked in and of a harder material than the threads then it stands to reason that the soft threads could strip.
Me personally, I'd rather have to get under there with a wrench twice a year and just snug up the bolts than have to worry about re-tapping or using heli coils on engine...
 
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Old Mar 29, 2012 | 11:48 PM
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I just hope it's the bolts that are stripped and not the threads in the sleeve. Thanks for the help.
 
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Old Mar 30, 2012 | 05:33 PM
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Hammer,

If you do see this, would there be any advantage to studding the bolt holes for the header flange.

I'm gonna be up for doing headers and exhaust on mine one of these days--just curious
 
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