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Numerous Fault codes - mostly dealing with O2

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  #1  
Old 10-27-2014, 04:32 PM
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Default Numerous Fault codes - mostly dealing with O2

Hi guys. Hoping someone can shed some light. I have an 04 Dodge Ram, 5.7 Hemi, 2WD, 4DR. I have replaced all 4 O2 sensors. I have replaced the EGR valve. Symptoms include rough idle, engine cutting off, no acceleration, all intermittent. I noticed if i had a full tank of gas, the truck would run fine before I changed the O2 sensors. Once the tank reached a little over half of a tank, the truck would lose all acceleration. This stumped the hell out of me. Anyway, the codes were dealing with EGR valve. Changed that. Then O2 sensor. Changed all of those. Now I have the longest list of codes you can imagine!

Fault log report generated by Torque for Android
=================================================
Vehicle VIN: #################
Vehicle Manufacturer: Dodge
Vehicle Calibration ID: 56029161AH
Current Fault Log
------------------
P0551: Power Steering Pressure Sensor Circuit Range/Performance
P0300: Random/Multiple Cylinder Misfire Detected
P0132: O2 Sensor Circuit High Voltage (Bank 1 Sensor 1)
P0152: O2 Sensor Circuit High Voltage (Bank 2 Sensor 1)
P0340: Camshaft Position Sensor "A" Circuit (Bank 1 or Single Sensor)
P0335: Crankshaft Position Sensor A Circuit
P0141: O2 Sensor Heater Circuit (Bank 1 Sensor 2)
P0161: O2 Sensor Heater Circuit (Bank 2 Sensor 2)
P0058: HO2S Heater Control Circuit High (Bank 2 Sensor 2)
Pending Fault Log
------------------
ECU reports no pending faults
Historic Fault Log
------------------
ECU reports no historic faults
Other discovered fault codes
(possibly pending, current or manufacturer specific)
----------------------------------------------------
ECU reports no other fault codes logged
End of report.

I bought this Code Reader (which is awesome by the way) along with the Torque app for my phone. Researching these codes leads me no where. The plugs look good. I checked all of my grounds to the body up in the engine compartment. I've cleared the codes and they keep coming back.

In my fuse box in the engine compartment there is a Relay for O2 sensor and a fuse, both of which say it is for the 8.0 only. I took my AC Clutch fan relay, anyway, and put it in the O2 sensor spot and still no change. I put a 20A fuse in the O2 sensor fuse spot and still no change.

Don't worry about the Power Steering Switch above. I will change that soon as it doesn't affect how the truck accelerates and runs. I plan on changing the starter, which hopefully will take care of the Cam Position Sensor. The starter goes click and I have to keep bumping it to start the truck, so I think that will fix that.

The O2 sensors are what I am really trying to figure out, because they are all brand new. They are Bosch, but it would be hard for me to believe that all of those codes are because Dodge and Bosch aren't cool. lol.

Anyway, sorry for the long one, but any help would be greatly appreciated. I really don't want to go to the shop and get the runaround after paying 99-274 for a diagnostic and full day of them troubleshooting.
 
  #2  
Old 10-27-2014, 06:40 PM
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The starter "clicks" ONCE? or multiple "clicks" with battery at full power?
 
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Old 10-27-2014, 06:58 PM
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Originally Posted by TNtech
The starter "clicks" ONCE? or multiple "clicks" with battery at full power?
Starter clicks multiple times with brand new battery. I already figured I need ed to change that.
 
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Old 10-27-2014, 06:59 PM
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Default some freeze frame readings - normal?

Freeze frame report generated by Torque for Android
================================================== =======

Vehicle VIN: #################
Vehicle Manufacturer: Dodge
Vehicle Calibration ID: 56029161AH

Freeze frame information:
------------------
Fuel Status = 0 byte
Engine Load = 39.216 %
Engine Coolant Temperature = 96 °C
Fuel Trim Bank 1 Short Term = 0 %
Fuel Trim Bank 1 Long Term = -2.344 %
Fuel Trim Bank 2 Short Term = 0 %
Fuel Trim Bank 2 Long Term = -32.031 %
Intake Manifold Pressure = 7.832 psi
Engine RPM = 217.25 rpm
Speed (OBD) = 6 km/h
Timing Advance = 15 °
Intake Air Temperature = 43 °C
Throttle Position(Manifold) = 18.431 %
End of report.
 
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Old 10-27-2014, 07:00 PM
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Originally Posted by TNtech
The starter "clicks" ONCE? or multiple "clicks" with battery at full power?
I meant one click multiple times. I have to turn the key multiple times to get the starter to move past the dead spot.
 
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Old 10-28-2014, 01:49 PM
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Originally Posted by oreocoop
I meant one click multiple times. I have to turn the key multiple times to get the starter to move past the dead spot.


Ok, gotcha.


________________________________________________
Fuel Trim Bank 1 Short Term = 0 %
Fuel Trim Bank 1 Long Term = -2.344 %
Fuel Trim Bank 2 Short Term = 0 %
Fuel Trim Bank 2 Long Term = -32.031 %
Intake Manifold Pressure = 7.832 psi
Engine RPM = 217.25 rpm
Speed (OBD) = 6 km/h
Timing Advance = 15 °
Intake Air Temperature = 43 °C
Throttle Position(Manifold) = 18.431 %
End of report.
____________________________________




It looks like you have a broken valve spring on Bank 2
 

Last edited by TNtech; 10-28-2014 at 01:52 PM.
  #7  
Old 10-28-2014, 02:39 PM
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Symptoms include rough idle, engine cutting off, no acceleration

1) check for a broken valve spring under the valve cover or do a compression check on each cylinder
2) check for broken or loose exhaust manifold bolts
 
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Old 10-28-2014, 03:48 PM
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Thanks TNtech & weedahoe. I will check the valve springs and manifold bolts and repost. I appreciate the help!
 
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Old 10-28-2014, 10:32 PM
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Default Looked at Valve Springs in Bank 2

I looked at Bank 2, which from my research suggested driver's side, and there does not appear to be any broken valve springs. Everything looked pretty good I think. I didn't do the passenger side yet, as there is a lot more to take a loose on that side and I didn't have time tonight. I will try the passenger side this weekend.

I did look at the manifolds and all of the bolts are there except a couple that hold on the heat shield. The heat shields were hanging, but I don't think that is a problem.

I am attaching some pictures.

Any other ideas? Can the manifolds be bad? Can the throttle body throw these codes if it needs cleaned? Can bad coil packs throw these codes?
 
Attached Thumbnails Numerous Fault codes - mostly dealing with O2-valvespringsbottom.jpg   Numerous Fault codes - mostly dealing with O2-valvespringstop.jpg   Numerous Fault codes - mostly dealing with O2-exhaustmanifold1.jpg   Numerous Fault codes - mostly dealing with O2-exhaustmanifold2.jpg   Numerous Fault codes - mostly dealing with O2-exhaustmanifold3.jpg  

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Old 10-29-2014, 12:32 AM
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That bolt should go through the heat shield, thru the manifold and into the block.

I suggested checking those because 1) its a common problem (breaking) and 2) if they are loose or broken, the engine might be sucking in fresh air from a bad exh gasket (seal) and the O2 is picking up the fresh air and giving codes
 


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