99 Grand Caravan Intermittent Dead Dashboard
Low and behold there were at least two pins were clearly heating up--and heating a lot. Also, there was some kind of build up on the connection side too--almost like oxidation or a glaze. Then I went back to the harness and WOW that plug had those same two pins clearly hot enough to melt and disfigure the shape of the plug to where those pins had shifted slightly from the intended position. THEN the pieces fit together. It was coffee! Coffee had spilled into the control panel and the creamy-sugary mix wicked it's way in and crystallized onto the connections--building up enough of a layer to cause the resistance of the connection to elevate to where temperatures would melt plastic. Eventually, it could not make contact. At least that is the story I'm sticking to. :-)
Polished the contacts with a nail file and pinched the plug connections and reassembled to where everything works just like it should now. Good call--spilling coffee was the key--due to lunging or not!
Last edited by Time; Apr 2, 2011 at 09:33 PM.
My wife and I had the same issue. The dash would go dead whenever it felt like t... smack the dash and bam, it was back on. We recently moved from Kansas to Pennsylvania, and its been much wetter. Well now the dash has quit completely. Smacked it, the needles jumped, but still dead. Also the digital display in the dash, odometer, and gear display are digital, andvtge digital display on the ceiling. We smacked it again and the speedometer needle fell out! But still nothing else... help! Dodge tells me it. An approximate 1000$ fix...
My wife and I had the same issue. The dash would go dead whenever it felt like t... smack the dash and bam, it was back on. We recently moved from Kansas to Pennsylvania, and its been much wetter. Well now the dash has quit completely. Smacked it, the needles jumped, but still dead. Also the digital display in the dash, odometer, and gear display are digital, andvtge digital display on the ceiling. We smacked it again and the speedometer needle fell out! But still nothing else... help! Dodge tells me it. An approximate 1000$ fix...
Last edited by Cougar41; Oct 14, 2013 at 06:54 PM.
ChipTurner - Stating a model year in a subject line 4 years ago sure doesn't mean we can take it for granted ChipLinn also has a 99GC. Anyone can post regarding any model year van as long as it pertains to the original problem posted by the original poster meaning an inoperative instrument cluster. That's why the regulars here and on any forum need to confirm the owners model year if the person posting hasn't included it in their post as they should. That, plus in ChipLinn's circumstance, the model year makes a huge difference. The problem and fix is very common to 3rd generation vans, not 4th or 5th gen vans.
ChipLinn - As I said, you have a very common problem and luckily there is a very common fix that was eluded to throughout this thread. Oh and hey, it's free. This video makes it clear:
While you have it out access the face of the speedo and push the needle back on. To test it hold both trip ***** in on the cluster then turn the key to on (not start). The cluster will start a test cycle within seconds. The speedo will cycle to 4 readings 20, 60, 100 mph and back to zero. If it's off reset the needle. Good luck.
ChipLinn - As I said, you have a very common problem and luckily there is a very common fix that was eluded to throughout this thread. Oh and hey, it's free. This video makes it clear:
While you have it out access the face of the speedo and push the needle back on. To test it hold both trip ***** in on the cluster then turn the key to on (not start). The cluster will start a test cycle within seconds. The speedo will cycle to 4 readings 20, 60, 100 mph and back to zero. If it's off reset the needle. Good luck.
Last edited by Cougar41; Oct 15, 2013 at 03:59 PM.



