2003 Caravan Engine Swap Instructions
#1
2003 Caravan Engine Swap Instructions
Are there any free online manuals that would provide step-by-step instruction on how to remove the engine?
I just purchased a 2003 Dodge Caravan 3.3L from a friend.
Not knowingly, she drove the vehicle without oil and it started making noise (rod knock) and then took it in to a shop.
They diagnosed the noise as rod knock and she brought it over to my warehouse and there it sat for a few months.
The vehicle has just over 100,000 miles and is in excellent condition (minus the engine).
She only wanted $200, so I figured it was a pretty good deal since a used engine with 60,000 miles can be purchased locally for $450.
Yesterday, I drained the oil and it was black...darker than coffee!
Additionally, I filtered the oil and there were a bunch of metal shavings.
I filled it back up with SAE60 hoping that this oil would decrease the clearance and the rod knock noise would be substantially reduced.
Unfortunately the rod knock did not get any better and the vehicle is now parked because I don't want the engine to completely seize up.
I just purchased a 2003 Dodge Caravan 3.3L from a friend.
Not knowingly, she drove the vehicle without oil and it started making noise (rod knock) and then took it in to a shop.
They diagnosed the noise as rod knock and she brought it over to my warehouse and there it sat for a few months.
The vehicle has just over 100,000 miles and is in excellent condition (minus the engine).
She only wanted $200, so I figured it was a pretty good deal since a used engine with 60,000 miles can be purchased locally for $450.
Yesterday, I drained the oil and it was black...darker than coffee!
Additionally, I filtered the oil and there were a bunch of metal shavings.
I filled it back up with SAE60 hoping that this oil would decrease the clearance and the rod knock noise would be substantially reduced.
Unfortunately the rod knock did not get any better and the vehicle is now parked because I don't want the engine to completely seize up.
Last edited by MobMed; 05-30-2010 at 10:44 PM.
#2
I have a same question. Most of the manuals i have seen say to drop it out the bottom. I have seen a video on you tube of a guy pulling a 2.4 out the top. But how easy is it to pull a 3.3L out the top? I have a 2003 dodge caravan with a tensinor bolt broken off in the engine block. Is fix this with out removing the engine? There is not enough room between the frame and engine to drill out the bolt.
#3
I don't remember exactly how much room there was when I replaced my tensioner, but I think you should be able to work a flexible drill extension into that bolt. If it snapped while being installed that's good because it may just spin out as one of the left hand holes are being drilled. But if it broke on the way out, that's bad news because it's seized to some degree and may also take some heat to remove it. Yes, the flexible drill route is not easy. But I think it has to be better than pulling the engine. One other possiblilty might be for someone really good with at welding to weld something onto the end of the bolt, if a small bit is sticking out.
#4
Are there any free online manuals that would provide step-by-step instruction on how to remove the engine?
I just purchased a 2003 Dodge Caravan 3.3L from a friend.
Not knowingly, she drove the vehicle without oil and it started making noise (rod knock) and then took it in to a shop.
They diagnosed the noise as rod knock and she brought it over to my warehouse and there it sat for a few months.
The vehicle has just over 100,000 miles and is in excellent condition (minus the engine).
She only wanted $200, so I figured it was a pretty good deal since a used engine with 60,000 miles can be purchased locally for $450.
Yesterday, I drained the oil and it was black...darker than coffee!
Additionally, I filtered the oil and there were a bunch of metal shavings.
I filled it back up with SAE60 hoping that this oil would decrease the clearance and the rod knock noise would be substantially reduced.
Unfortunately the rod knock did not get any better and the vehicle is now parked because I don't want the engine to completely seize up.
I just purchased a 2003 Dodge Caravan 3.3L from a friend.
Not knowingly, she drove the vehicle without oil and it started making noise (rod knock) and then took it in to a shop.
They diagnosed the noise as rod knock and she brought it over to my warehouse and there it sat for a few months.
The vehicle has just over 100,000 miles and is in excellent condition (minus the engine).
She only wanted $200, so I figured it was a pretty good deal since a used engine with 60,000 miles can be purchased locally for $450.
Yesterday, I drained the oil and it was black...darker than coffee!
Additionally, I filtered the oil and there were a bunch of metal shavings.
I filled it back up with SAE60 hoping that this oil would decrease the clearance and the rod knock noise would be substantially reduced.
Unfortunately the rod knock did not get any better and the vehicle is now parked because I don't want the engine to completely seize up.