[3rd Gen : 96-00]: Fuel Pump Replacement
#1
07-17-2014, 12:02 PM
Join Date: Jun 2011
Location: West Chester, Ohio
Posts: 4
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Fuel Pump Replacement
First thanks to all who post here. I have learned much and saved a lot of money.
Recently I had to replace the fuel pump in my 97 Grand Caravan. Everything I read pointed to removing the tank. This was bad news because it meant removing several old hoses (filler tube, EVAP lines, etc.) which made the job even worse (and more expensive because they can crack during removal).
The good news is that I was able to replace the fuel pump with the tank still installed in the vehicle. The key was making a low profile spanner wrench which allowed removal of the plastic lock ring while the fuel tank was still strapped to the vehicle. This link has detailed step-by-step instructions, pictures and a video;
http://www.ebay.com/itm/Fuel-Pump-Lock-Ring-Wrench-Socket-for-2004-1995-Chrysler-Dodge-Plymouth-/161334758187?hash=item25904d0b2b&item=161334758187&pt=Motors_Automotive_Tools&vxp=mtr
Recently I had to replace the fuel pump in my 97 Grand Caravan. Everything I read pointed to removing the tank. This was bad news because it meant removing several old hoses (filler tube, EVAP lines, etc.) which made the job even worse (and more expensive because they can crack during removal).
The good news is that I was able to replace the fuel pump with the tank still installed in the vehicle. The key was making a low profile spanner wrench which allowed removal of the plastic lock ring while the fuel tank was still strapped to the vehicle. This link has detailed step-by-step instructions, pictures and a video;
http://www.ebay.com/itm/Fuel-Pump-Lock-Ring-Wrench-Socket-for-2004-1995-Chrysler-Dodge-Plymouth-/161334758187?hash=item25904d0b2b&item=161334758187&pt=Motors_Automotive_Tools&vxp=mtr
