question for anyone who works on ctd
I have the 24 valve in a 01 dodge. It appears that there is an oil leak behind the harmonic balancer (if the diesel calls it the same thing as a gasser). I would assume it is the front crank seal. Is this replacable withoug disassembling the engine?
Instructions out of the shop manual....
REMOVAL
[ol][*]Disconnect both battery negative cables.[*]Raise vehicle on hoist.[*]Partially drain engine coolant into container suitable for re-use (Refer to 7 - COOLING - STANDARD PROCEDURE).[*]Lower vehicle.[*]Remove radiator upper hose.[*]Disconnect coolant recovery bottle from radiator filler neck and lift bottle off of fan shroud.[*]Disconnect windshield washer pump supply hose and electrical connections and lift washer bottle off of fan shroud.[*]Remove viscous fan/drive assembly. (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - REMOVAL).[*]Remove cooling fan shroud and fan assembly from the vehicle.[*]Remove the accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL).[*]Remove the cooling fan support/hub from the front of the engine.[*]Raise the vehicle on hoist.[*]Remove the crankshaft damper and speed indicator ring.[*]Remove power steering pump.[*]Remove accessory drive belt tensioner.[*]Remove the gear cover-to-housing bolts and gently pry the cover away from the housing, taking care not to mar the gasket surfaces. Remove crank seal dust shield with cover.[*]Support the cover on a flat work surface with wooden blocks (Removing Seal from Cover), and using a suitable punch and hammer, drive the old seal out of the cover from the back side of the cover to the front side(Removing Seal from Cover). [/ol]
REMOVAL
[ol][*]Disconnect both battery negative cables.[*]Raise vehicle on hoist.[*]Partially drain engine coolant into container suitable for re-use (Refer to 7 - COOLING - STANDARD PROCEDURE).[*]Lower vehicle.[*]Remove radiator upper hose.[*]Disconnect coolant recovery bottle from radiator filler neck and lift bottle off of fan shroud.[*]Disconnect windshield washer pump supply hose and electrical connections and lift washer bottle off of fan shroud.[*]Remove viscous fan/drive assembly. (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - REMOVAL).[*]Remove cooling fan shroud and fan assembly from the vehicle.[*]Remove the accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL).[*]Remove the cooling fan support/hub from the front of the engine.[*]Raise the vehicle on hoist.[*]Remove the crankshaft damper and speed indicator ring.[*]Remove power steering pump.[*]Remove accessory drive belt tensioner.[*]Remove the gear cover-to-housing bolts and gently pry the cover away from the housing, taking care not to mar the gasket surfaces. Remove crank seal dust shield with cover.[*]Support the cover on a flat work surface with wooden blocks (Removing Seal from Cover), and using a suitable punch and hammer, drive the old seal out of the cover from the back side of the cover to the front side(Removing Seal from Cover). [/ol]
It is more than likely your vacuum pump seal. I had a similar leak and it was the seal. Cost about $50-60 to fix. You can get a kit with a better seal at www.fixinrams.com. It has a video and includes the tools, seal, gaskets to fix it. Don't replace the pump because you'll get the same crappy seal.
Replaced the vacuum pump seal, the kit is great great instuctions, nice parts. Even sends you the tool to do the job. Next is the front main seal, hope that stops all of the oil leaking once and for all. The pump no longer leaks though!!!




