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u have another option to sanding or chemicals. i picked up a soda blaster from harbor fraight for 80$ plus the baking soda for it. works great didnt warp the metal or pit it like sand does i'll find some pics.
I am going to have no choice but to rattle can at least some of my truck...its rusting out around the rear wheel wells, and I need to get some Rustoleum or something on there to keep it from spreading until I can do something about it properly. Unfortunately I am poor so proper body work and paint is a LONG time off.