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Cabin air filter

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Old 11-30-2011 | 09:40 PM
AZ 360 Dakota's Avatar
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Default Cabin air filter

What? 1st generation Dakota's don't have cabin air filters. They do when you build them.

I first did this in my '88 Caravan. It's kind of dusty in AZ and I don't like the idea of dirt collecting on the evaporator or the heater core. I had to do a heater core in my shop truck. Since I had to remove the HVAC box I figured I'd make one for my truck too. The inside of the HVAC box wasn't too dirty but I like efficiency and a dirty evaporator core isn't efficient. To do the heater core is 3.6 hours. It took me about six hours to build the frame for the cabin air filter not including R&Ring the HVAC box.

The hole for the air box lives underneath the cowl. It was a pain to get in there but not too bad.
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Here's the opening. The bolt sticking up is the hold down bolt for the cabin air filter frame.
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Inside view.
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The opening of the air box.
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The frame bolted together. I had to send it to my welder to make the eight piece frame into a two piece frame.
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I had to recess the hold down bolt hole for the nut that secures the bolt.
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After welding
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I use a home a/c filter element that I cut to size. I ended up having to put in two extra bolts because it was bowing in the middle after I sandwiched the filter element in there.
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The backside
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Installed
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This is the one out of my van. You can see how dirty it gets.
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A.J.
 
  #2  
Old 11-30-2011 | 11:57 PM
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Nice work. If its that dusty in the Concrete Table, I better make one for the Nothing But Dirt edge of the Mojave...and thanks to you I have pictures to go by.
 
  #3  
Old 12-01-2011 | 10:25 AM
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Thats a cool upgrade, I never thought of that.

IIRC the interior has a foam piece as a type of filter, I bet you can replace that with a nice filter paper.
 
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Old 12-01-2011 | 10:39 AM
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Originally Posted by Crazy4x4RT
Thats a cool upgrade, I never thought of that.

IIRC the interior has a foam piece as a type of filter, I bet you can replace that with a nice filter paper.
What foam piece are you referring to?

A.J.
 



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