Heatercore Bypass Project
i understand your point, i woulda looked at cutting the wires where they came out of the plug on the link that i gave you and then soldering new leads onto those wires, but then im VERY comfortable with soldering and electrical work so if your not then i understand your caution for not doing it, the cheby part looks like what you want from what i can tell, bit if it where me i would look to get a part which, if a wire breaks or something like that it leaves the valve open so that you still have heat, just in case it happens in the winter
On your Durango, why cant you simply connect the underhood hoses to each other outside of the firewall to completely bypass the core like everyone else? 10 minutes and $5 maybe to complete? If in a cold environment, 10 minutes to put it back in place, 1 or 2 quarts of coolant and you are ready for heat and frozen temps.
IndyD
IndyD
True, it is easy to stop and park the truck, pop the hood, and do the manual bypass by pulling the hoses. But I hate to do this everytime I need or do not need heat. Especially during the season transition from spring and fall seasons. Easier to do the electronic bypass from inside your cabin with a simple push of a button and you are still driving on the road.
Kensai,
I agree. The hose connections only apply when someone wants to have it on or off for a season. The in-the-middle time would not apply. I would suggest leaving it hot (once fixed) and then if you wanted to do the no-flow to the core thing, swap it to cold early in the summer. You can always roll down the windows to cool off when still in heat mode.
IndyD
I agree. The hose connections only apply when someone wants to have it on or off for a season. The in-the-middle time would not apply. I would suggest leaving it hot (once fixed) and then if you wanted to do the no-flow to the core thing, swap it to cold early in the summer. You can always roll down the windows to cool off when still in heat mode.
IndyD
Here ya go! Choices are endless! https://www.amazon.com/s/ref=nb_sb_n...eywords=heater 

Status Update.
Alrighty, I have bought the following parts in preparation for this project.
Vacuum operated heater valve - Normally closed. Vacuum opens
Ford EGR electronic solenoid vacuum switch
Replacement heater core.
blue/green luminated on/off LED push switch
I went with ford switch, as napa had it in stock without waiting for special order. The switch has a nice mounting bracket that I can bend to make it mount nearly anywhere under the hood.
Now waiting for my buddy to get his garage cleaned up so he can start on replacing my core. At the same time will also install the vacuum swith and heater valve.
Alrighty, I have bought the following parts in preparation for this project.
Vacuum operated heater valve - Normally closed. Vacuum opens
Ford EGR electronic solenoid vacuum switch
Replacement heater core.
blue/green luminated on/off LED push switch
I went with ford switch, as napa had it in stock without waiting for special order. The switch has a nice mounting bracket that I can bend to make it mount nearly anywhere under the hood.
Now waiting for my buddy to get his garage cleaned up so he can start on replacing my core. At the same time will also install the vacuum swith and heater valve.
Last edited by Kensai; Feb 1, 2010 at 11:42 PM.









