2nd Gen Dakota Tech 1997 - 2004 Dodge Dakota Tech - The ultimate forum for technical help on the 2nd Gen Dakota.

How to: Home Made CAI?

Thread Tools
 
Search this Thread
 
  #1  
Old 05-03-2010, 04:14 PM
MikeCzipri's Avatar
MikeCzipri
MikeCzipri is offline
Professional
Thread Starter
Join Date: Apr 2010
Location: Tampa, FL
Posts: 198
Likes: 0
Received 0 Likes on 0 Posts
Default How to: Home Made CAI?

I found some info about how to make a home made cold air intake out of PVC pipe. Never dont this before, does anyone have a parts list for what I would need? I have the 3.7 L v-6 and it's a 2004 Dakota. Thanks.
 
  #2  
Old 05-04-2010, 05:08 AM
wingerak92's Avatar
wingerak92
wingerak92 is offline
Captain
Join Date: Dec 2007
Location: Grande Prairie AB
Posts: 516
Likes: 0
Received 0 Likes on 0 Posts
Default

Trial and error, As long as your local hardware store will allow returns.
I ahve the 4.7, so I don't know where your Throttle body is, but mine is located here:
https://dodgeforum.com/forum/2nd-gen...-jai-fini.html
and
https://dodgeforum.com/forum/2nd-gen...ir-intake.html
 
  #3  
Old 05-04-2010, 05:34 AM
HammerZ71's Avatar
HammerZ71
HammerZ71 is offline
Administrator
Dodge Forum Administrator
Join Date: Jul 2007
Location: South Georgia/East Florida
Posts: 24,686
Likes: 0
Received 20 Likes on 19 Posts
Default

a boot with two clamps, a section of 3" PVC pipe, about two feet should do, a couple of 90* elbows and maybe a 45*. Some PVC Cement, paint and maybe a small rubber grommet if you have an air sensor that needs to be plugged into it.

Here's a couple I've made for DF members:

101_0047.jpg

0501001846.jpg
 
  #4  
Old 05-04-2010, 06:23 PM
MikeCzipri's Avatar
MikeCzipri
MikeCzipri is offline
Professional
Thread Starter
Join Date: Apr 2010
Location: Tampa, FL
Posts: 198
Likes: 0
Received 0 Likes on 0 Posts
Default

Cool, thanks for the info guys.
 
  #5  
Old 05-04-2010, 07:36 PM
bpark8824's Avatar
bpark8824
bpark8824 is offline
Champion
Join Date: Jun 2008
Location: Plattsburgh, NY
Posts: 3,300
Likes: 0
Received 1 Like on 1 Post
Default

Hammer, where did you get the ABS? I went to Home Depot and they didn't have any.

Also what did you do with the hose that went into the original intake?
 
  #6  
Old 05-04-2010, 10:39 PM
HammerZ71's Avatar
HammerZ71
HammerZ71 is offline
Administrator
Dodge Forum Administrator
Join Date: Jul 2007
Location: South Georgia/East Florida
Posts: 24,686
Likes: 0
Received 20 Likes on 19 Posts
Default

had no trouble at my local Home Depot, but I've also bought everything I need at Ace Hardware.
The tube is a breather tube for the crankcase. You can either get one of the little tiny filters made specifically for it at any auto parts store for about $8, or drill a hole into the PVC of the intake slightly smaller than the diameter of the hose and stick it in. In the second pic of my above post you'll see the breather hose filter I stuck thru a hole I drilled in the stock air box.



This is one I made to send to a gal who has a 2500 Hemi 4x4. The hole with the rubber grommet in the middle is for her MAS, if equipped you need to get a grommet that the sensor will squeeze nice and tight into. Again, Home Depot has them for about $1.49 for a pack of four...

0501001701.jpg

In this one, you can see I went very close to the sidewall and then back out with a 45*, to accommodate the filter. This is because this CAI is to replace one she got off of fleabay that was very cheaply made and broke on her. I had to go close to the sidewall to catch a bracket as she no longer has her stock box.

In her case, I used an aluminum shelf bracket that I put a piece of adhesive foam on so as not to scratch the intake. It's unpainted as she wanted to do that herself...
 

Last edited by HammerZ71; 05-04-2010 at 10:52 PM.
  #7  
Old 05-05-2010, 09:40 AM
00dakSport's Avatar
00dakSport
00dakSport is offline
All Star
Join Date: Dec 2009
Location: long island, NY
Posts: 894
Likes: 0
Received 0 Likes on 0 Posts
Default

i guess i can chime in now. mine is a 4.7 but the engine bay is near the same.
starting from the tb i used a 3"-3" rubber coupling a small 3" dia tube @ 3" long
then a 90* piece into a staight piece about 10-14" long, (check urs b4 cutting)
last piece i used was a 45* street elbow w/ another coupling on it for the filter to slip in. after u get everything setup the way u like it cement it and paint if you like.

and i put a little filter right on the breath hose.



 
  #8  
Old 05-06-2010, 03:43 PM
SpencerS's Avatar
SpencerS
SpencerS is offline
Captain
Join Date: Dec 2009
Location: California
Posts: 511
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by 00dakSport
i guess i can chime in now. mine is a 4.7 but the engine bay is near the same.
starting from the tb i used a 3"-3" rubber coupling a small 3" dia tube @ 3" long
then a 90* piece into a staight piece about 10-14" long, (check urs b4 cutting)
last piece i used was a 45* street elbow w/ another coupling on it for the filter to slip in. after u get everything setup the way u like it cement it and paint if you like.

and i put a little filter right on the breath hose.



Isnt that little filter for the PCV just awesome? I saw it in autozone and was like "why not use that?" and it came in all diff colors! lol!
 



Quick Reply: How to: Home Made CAI?



All times are GMT -4. The time now is 10:34 AM.