blend door plastic interposer fix
#1
![Default](https://dodgeforum.com/forum/images/icons/icon1.gif)
of course mine was broke like everyone elses so i pulled it apart and and brain stormed on a fix.
First i cut slits in it so i could epoxy it back together no pics sorry.
Then i superglued the crack and clampped it back together till it was dry.
After it was dry i filled the slits with epoxy and let that dry.
When that was dry i still thought it would crack so i searched the house for anything that would work and bingo it fits in thin wall PVC just a little tap from a hammer and it slides right in and from the pics you can see what i did. works great so far.
![Name: DSCF0244.jpg
Views: 882
Size: 38.1 KB](https://dodgeforum.com/forum/attachments/2nd-gen-ram-tech/98702d1501401379-blend-door-plastic-interposer-fix-dscf0244.jpg)
![Name: DSCF0245.jpg
Views: 923
Size: 32.9 KB](https://dodgeforum.com/forum/attachments/2nd-gen-ram-tech/98703d1501401379-blend-door-plastic-interposer-fix-dscf0245.jpg)
![Name: DSCF0248.jpg
Views: 1348
Size: 37.0 KB](https://dodgeforum.com/forum/attachments/2nd-gen-ram-tech/98704d1501401379-blend-door-plastic-interposer-fix-dscf0248.jpg)
First i cut slits in it so i could epoxy it back together no pics sorry.
Then i superglued the crack and clampped it back together till it was dry.
After it was dry i filled the slits with epoxy and let that dry.
When that was dry i still thought it would crack so i searched the house for anything that would work and bingo it fits in thin wall PVC just a little tap from a hammer and it slides right in and from the pics you can see what i did. works great so far.
![Name: DSCF0244.jpg
Views: 882
Size: 38.1 KB](https://dodgeforum.com/forum/attachments/2nd-gen-ram-tech/98702d1501401379-blend-door-plastic-interposer-fix-dscf0244.jpg)
![Name: DSCF0245.jpg
Views: 923
Size: 32.9 KB](https://dodgeforum.com/forum/attachments/2nd-gen-ram-tech/98703d1501401379-blend-door-plastic-interposer-fix-dscf0245.jpg)
![Name: DSCF0248.jpg
Views: 1348
Size: 37.0 KB](https://dodgeforum.com/forum/attachments/2nd-gen-ram-tech/98704d1501401379-blend-door-plastic-interposer-fix-dscf0248.jpg)
![Name: DSCF0249.jpg
Views: 1254
Size: 38.1 KB](https://dodgeforum.com/forum/attachments/2nd-gen-ram-tech/98705d1501401379-blend-door-plastic-interposer-fix-dscf0249.jpg)
#5
![Default](https://dodgeforum.com/forum/images/icons/icon1.gif)
check the interposer first they break alot.
it’s on the passenger side right next to the tranny tunnel there will be a black box about the size of a pack of smokes with one visible Phillips in it the other is closer to the firewall (you will need a 90 degree screwdriver that that one) back the one out on the firewall side and remove the one closest to you and you can pull the actuator out of the way then the interposer will connect the actuator to the blend door. the rest is easy.
it’s on the passenger side right next to the tranny tunnel there will be a black box about the size of a pack of smokes with one visible Phillips in it the other is closer to the firewall (you will need a 90 degree screwdriver that that one) back the one out on the firewall side and remove the one closest to you and you can pull the actuator out of the way then the interposer will connect the actuator to the blend door. the rest is easy.
#7
![Default](https://dodgeforum.com/forum/images/icons/icon1.gif)
check the interposer first they break alot.
it’s on the passenger side right next to the tranny tunnel there will be a black box about the size of a pack of smokes with one visible Phillips in it the other is closer to the firewall (you will need a 90 degree screwdriver that that one) back the one out on the firewall side and remove the one closest to you and you can pull the actuator out of the way then the interposer will connect the actuator to the blend door. the rest is easy.
it’s on the passenger side right next to the tranny tunnel there will be a black box about the size of a pack of smokes with one visible Phillips in it the other is closer to the firewall (you will need a 90 degree screwdriver that that one) back the one out on the firewall side and remove the one closest to you and you can pull the actuator out of the way then the interposer will connect the actuator to the blend door. the rest is easy.
where ecactly is that at
Trending Topics
#8
#9
![Default](https://dodgeforum.com/forum/images/icons/icon1.gif)
huh??????? Lol Did you actually read the thread? Or just look at the pictures?
![Wink](https://dodgeforum.com/forum/images/smilies/wink.gif)
Last edited by zman17; 10-17-2009 at 08:30 AM.