i need some friggin help, grinding noise....
#22
#25
when you had the t-case partially opened up, did anything have any front to rear play?
and you said no heavy metal sludge/shavings in the t-case fluid, right ? you caught your fluid in a primary pan and poured it into another container to check for sludge in the primary? and there was none?
my next step would be to put the truck up on 4 jack stands and operate it in gear, trying to duplicate the problem. if you can, then crawl under it and trace the noise. be very careful, moving parts, especially big tires - will kill you.
edit - there should not be any play in the pinion shaft..... none at all.
and you said no heavy metal sludge/shavings in the t-case fluid, right ? you caught your fluid in a primary pan and poured it into another container to check for sludge in the primary? and there was none?
my next step would be to put the truck up on 4 jack stands and operate it in gear, trying to duplicate the problem. if you can, then crawl under it and trace the noise. be very careful, moving parts, especially big tires - will kill you.
edit - there should not be any play in the pinion shaft..... none at all.
#26