2nd Gen Ram Tech 1994-2001 Rams: This section is for TECHNICAL discussions only, that involve the 1994 through 2001 Rams. For any non-tech discussions, please direct your attention to the "General discussion/NON-tech" sub sections.

Transfer Case Leak

Thread Tools
 
Search this Thread
 
Old Aug 17, 2011 | 09:02 PM
  #1  
Rob59's Avatar
Rob59
Thread Starter
|
Rookie
Joined: Apr 2011
Posts: 82
Likes: 0
From: Michigan
Default Transfer Case Leak

So my transfer case is leaking where the t-case meets the trans. I assume there is a seal here that has gone bad? I've never messed much with a transfer case before, and never changed one of these seals. I'm pretty mechanically inclined and can fix most things myself. Just curious as to what exactly needs to be done to fix this? Any tips or advice? Any input is appreciated.


Thanks, Rob.
 
Reply
Old Aug 17, 2011 | 09:57 PM
  #2  
HeyYou's Avatar
HeyYou
Administrator
Veteran: Air Force
Community Favorite
15 Year Member
Community Builder
Joined: Apr 2010
Posts: 87,390
Likes: 4,212
From: Clayton MI
Default

Not sure if there is a seal, or a gasket there, or if it's just RTV..... Gonna have to drop the t-case to see...... not too bad of a job, helps to have a friend give you a hand getting it down/putting it back up....

But, there may or may not be an electrical connector on it, (i don't think there is on yours), vacuum lines for the front axle actuator, shifter linkage, and both driveshafts need to come out of the way. Then, its just six bolts to drop it out.

There is an 01 service manual available for download in the FAQ section here, grab that, and the procedure you are looking for is in there.

Whereabouts in michigan?
 
Reply
Old Aug 18, 2011 | 06:42 AM
  #3  
zman17's Avatar
zman17
Retired Moderator - RIP
Joined: May 2008
Posts: 18,729
Likes: 17
From: NH
Default

There is no gasket or anything. However, there is 2 seals. One on back of tranny and one on front of the transfer case. See FAQ section for seal replacement DIY.
 
Reply
Old Aug 18, 2011 | 11:53 AM
  #4  
Sheriff420's Avatar
Sheriff420
Grand Champion
Joined: Apr 2008
Posts: 7,055
Likes: 7
From: Lee County, North Carolina
Default

https://dodgeforum.com/forum/2nd-gen...placement.html

You can do it by yourself. You only need a hand if you're a little guy.
 
Reply
Old Aug 18, 2011 | 11:57 AM
  #5  
zman17's Avatar
zman17
Retired Moderator - RIP
Joined: May 2008
Posts: 18,729
Likes: 17
From: NH
Default

Originally Posted by Sheriff420

You only need a hand if you're a little guy.
But it helps to use both.
 
Reply
Old Aug 18, 2011 | 12:24 PM
  #6  
Rob59's Avatar
Rob59
Thread Starter
|
Rookie
Joined: Apr 2011
Posts: 82
Likes: 0
From: Michigan
Default

First i can't believe i missed this in the FAQ. Looks like a good bit of work, but very doable. Getting someone to give me a hand isn't an issue should it be needed. Thanks for the input guys.

@HeyYou, I'm just south of Detroit.
 
Reply
Old Aug 18, 2011 | 12:25 PM
  #7  
HeyYou's Avatar
HeyYou
Administrator
Veteran: Air Force
Community Favorite
15 Year Member
Community Builder
Joined: Apr 2010
Posts: 87,390
Likes: 4,212
From: Clayton MI
Default

Not real far away. "Hi" from a fellow michigander.
 
Reply




All times are GMT -4. The time now is 10:37 PM.