2nd Gen Ram Tech 1994-2001 Rams: This section is for TECHNICAL discussions only, that involve the 1994 through 2001 Rams. For any non-tech discussions, please direct your attention to the "General discussion/NON-tech" sub sections.

Rear output seal of Xfer case looks like a blown out tater biscuit

Old Jun 20, 2012 | 09:10 PM
  #1  
kadetklapp's Avatar
kadetklapp
Thread Starter
|
Veteran
Joined: Aug 2011
Posts: 331
Likes: 0
Default Rear output seal of Xfer case looks like a blown out tater biscuit

So I'm crawling around under my Ram tonight checking on things since my rear axle bearing debacle, and I happen to notice that the rear of my NP241 is leaking pretty badly at the output seal.. I also noticed that there is a rubber "boot" sticking out of the tailshaft and it appears that maybe I've got way too much slack action going on between the case and the driveshaft (although I couldn't move the shaft in and out by hand). I did a quick google and found this is a common issue. I guess what I need to know is how long can I go on with it like this? If i can keep just topping it off with ATF and nurse it along I'd be happy, but I don't want to cause a major failure of the T-case, and like I said, it looks like the damn thing has a prolapse going on.
 
Reply
Old Jun 20, 2012 | 10:38 PM
  #2  
gdstock's Avatar
gdstock
Legend
Joined: Jul 2011
Posts: 8,259
Likes: 4
From: Austin, TX
Default

Can you post a photo? Rear seals vary by brand.

Name:  seal.jpg
Views: 38
Size:  1.1 KB Name:  1064096.jpg
Views: 47
Size:  10.6 KB
 
Reply
Old Jun 21, 2012 | 07:11 AM
  #3  
dhvaughan's Avatar
dhvaughan
Hall Of Fame
Joined: Jul 2006
Posts: 12,204
Likes: 10
From: Gainesville, Ga.
Default

the rubber boot is just that, a boot, and not the actual sealing surface.

i replace my leaky seal with a National brand which didn't have the boot, but did have a cavity for it. so i just moved the boot from the old one to the new, and glued it in with a little rtv.

provided you keep your tcase full, you can run it with a leak forever. but, its easy to change, just drop the drive shaft, remove the old seal. tap in the new. install drive shaft.

the drive shaft to t-case output shaft is a splined slip joint, so its supposed to have a little bit of play so it can slide in/out as the truck goes up/down. (sort of like your wife, but with splines )
 
Reply
Old Jun 21, 2012 | 10:18 AM
  #4  
kadetklapp's Avatar
kadetklapp
Thread Starter
|
Veteran
Joined: Aug 2011
Posts: 331
Likes: 0
Default

Haha, yes, splines! Here is a picture of the situation
 
Reply
Old Jun 21, 2012 | 10:21 AM
  #5  
HeyYou's Avatar
HeyYou
Administrator
Veteran: Air Force
Community Favorite
15 Year Member
Community Builder
Joined: Apr 2010
Posts: 87,483
Likes: 4,223
From: Clayton MI
Default

Yeah, replace the seal. Not really too bad of a job.

You aren't going to be able to move the d-shaft in and out by hand much, if it is still bolted to the rear diff. Side to side or up and down slop is what would be concerning.
 
Reply
Old Jun 21, 2012 | 10:57 AM
  #6  
Gary-L's Avatar
Gary-L
Legend
Veteran: Navy
20 Year Member
Photogenic
Photoriffic
Joined: May 2005
Posts: 8,663
Likes: 8
From: Central Oklahoma
Default

Rear output seal of Xfer case looks like a blown out tater biscuit


Best title for a topic -- EVAR!!
 
Reply
Old Jun 21, 2012 | 11:27 AM
  #7  
dlyter09's Avatar
dlyter09
Champion
Joined: Apr 2011
Posts: 3,574
Likes: 0
From: Harrisburg,PA
Default

Originally Posted by dhvaughan
the rubber boot is just that, a boot, and not the actual sealing surface.

i replace my leaky seal with a National brand which didn't have the boot, but did have a cavity for it. so i just moved the boot from the old one to the new, and glued it in with a little rtv.

provided you keep your tcase full, you can run it with a leak forever. but, its easy to change, just drop the drive shaft, remove the old seal. tap in the new. install drive shaft.

the drive shaft to t-case output shaft is a splined slip joint, so its supposed to have a little bit of play so it can slide in/out as the truck goes up/down. (sort of like your wife, but with splines )

That made me lol hahahaaha
 
Reply


Thread Tools
Search this Thread

All times are GMT -4. The time now is 12:03 PM.