2nd Gen Ram Tech 1994-2001 Rams: This section is for TECHNICAL discussions only, that involve the 1994 through 2001 Rams. For any non-tech discussions, please direct your attention to the "General discussion/NON-tech" sub sections.

Ruptured brake line

Old Aug 21, 2015 | 09:12 AM
  #1  
whitesquirrel45's Avatar
whitesquirrel45
Thread Starter
|
Rookie
Joined: Feb 2015
Posts: 52
Likes: 0
Default Ruptured brake line

99 ram 1500 5.2

I ruptured a brake line to my rear brakes. Pretty sure it was the top line and it broke inside the frame next to the gas tank. What do I need to fix this? Length of line, etc, etc.
 
Reply
Old Aug 21, 2015 | 09:21 AM
  #2  
jkeaton's Avatar
jkeaton
DF Admin
15 Year Member
Photogenic
Photoriffic
Liked
Joined: Apr 2010
Posts: 28,194
Likes: 362
From: Winston Salem, NC
Default

Buy a piece loong enough to replace the ruptured part and splice it in. Use a flare tool to flare the ends. Technically not supposed to use compression fittings on brake lines. Most parts stores will have eveything you need.
 
Reply
Old Aug 21, 2015 | 09:25 AM
  #3  
whitesquirrel45's Avatar
whitesquirrel45
Thread Starter
|
Rookie
Joined: Feb 2015
Posts: 52
Likes: 0
Default

Originally Posted by jkeaton
Buy a piece loong enough to replace the ruptured part and splice it in. Use a flare tool to flare the ends. Technically not supposed to use compression fittings on brake lines. Most parts stores will have eveything you need.
Do you happen to know the diameter of the line I need? And flare it before I use the compression fittings?
 
Reply
Old Aug 21, 2015 | 10:18 AM
  #4  
jkeaton's Avatar
jkeaton
DF Admin
15 Year Member
Photogenic
Photoriffic
Liked
Joined: Apr 2010
Posts: 28,194
Likes: 362
From: Winston Salem, NC
Default

You would have top cut the ruptured part out and take it to a store. And you use flare fittings, not compression. There are several videos on you tube showing how to flare brake lines. Parts stores will sell a piece of brake line already flared with the fittings. You will need to buy a couple of flare fittings and flare the ends of your existing lines to connect them together.
 
Reply
Old Aug 21, 2015 | 11:54 AM
  #5  
HammerZ71's Avatar
HammerZ71
Administrator
Joined: Jul 2007
Posts: 24,686
Likes: 21
From: South Georgia/East Florida
Default

It's been a while since I did a 2nd Gen but I'm almost positive its a 3/16 line. You might as well spray the hose fittings down now because if the line corroded enough to burst, the fittings are gonna be a b*tch...
 
Reply
Old Aug 21, 2015 | 12:00 PM
  #6  
LoneWolfArcher's Avatar
LoneWolfArcher
Professional
Joined: Nov 2011
Posts: 196
Likes: 0
From: Michigan
Default

Originally Posted by jkeaton
Buy a piece loong enough to replace the ruptured part and splice it in. Use a flare tool to flare the ends. Technically not supposed to use compression fittings on brake lines. Most parts stores will have eveything you need.
Actually I would suggest total line replacement. More than likely if you splice in new the same line will fail elsewhere. In fact, other lines are now endangered due to the higher pressures in the system due to the repair. I would inspect all brake lines for signs of seepage and completely replace any that look suspect.

I've chased brake lines before (fix one, another fails) it isn't fun.
 
Reply
Old Aug 21, 2015 | 08:26 PM
  #7  
Moparite's Avatar
Moparite
Grand Champion
Loved
Community Favorite
10 Year Member
Community Builder
Joined: Feb 2015
Posts: 7,435
Likes: 578
Default

I fixed mine about 5 years ago, No issues at all. Next to the gas tank is a known rust out spot.
 
Reply
Old Aug 21, 2015 | 09:22 PM
  #8  
Ham Bone's Avatar
Ham Bone
Champion
Joined: Aug 2011
Posts: 4,072
Likes: 7
From: Blacksburg, VA
Default

Go buy the whole new line from the dealership for like 80 bucks. Comes with the flexible hydraulic line and everything.
 
Reply
Old Aug 22, 2015 | 11:42 AM
  #9  
Moparite's Avatar
Moparite
Grand Champion
Loved
Community Favorite
10 Year Member
Community Builder
Joined: Feb 2015
Posts: 7,435
Likes: 578
Default

Why pay $80 for the same thing that just rusted out? At least the one that got had the green coating on it to prevent corrosion. I seen someone has a complete brake line kit made from stainless for our trucks. That's the way to go, stainless steel!

http://www.classictube.com/

Not sure if anyone else makes them. ???
 
Reply
Old Aug 22, 2015 | 12:34 PM
  #10  
HeyYou's Avatar
HeyYou
Administrator
Veteran: Air Force
Community Favorite
15 Year Member
Community Builder
Joined: Apr 2010
Posts: 87,362
Likes: 4,209
From: Clayton MI
Default

They don't have them for all trucks though..... A few options I require for mine aren't there...... (like, extended cab, and short bed......)
 
Reply

Thread Tools
Search this Thread

All times are GMT -4. The time now is 07:32 PM.