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High voltage, but not really.

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Old Jul 31, 2017 | 12:07 AM
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Default High voltage, but not really.

2001 2500 4x4, 5.9, auto trans.

Got "check gauges" warning chime and indicator. Battery voltage pinned at ~ 18V, according to the instrument panel gauge.

I pulled over, shut the engine down and re-started. Everything good until I get home.

This sequence of events repeated itself for several days.

"OK" I sez to myself, " Should be nothing wrong with the alternator, must be the regulator circuit in the PCM". So, installed an external regulator. Same problem.

"So" I sez to myself, " I wonder if the instrument panel voltmeter is telling me the truth"?

I checked the voltage at the battery with the instrument panel gauge indicating ~ 18V. 14.8 V on my trusty Fluke 87.

No problem with the alternator or the new external regulator.

Ever since, when I take the truck out, it will give me the warning and high voltage on the gauge. I ignore it, and after several minutes, the voltage gets back to normal and the warning goes away. Sometimes it will stay this way until I get home, sometimes it will cycle several times until I get home.

What gives? Anyone ever have a similar problem?
 
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Old Jul 31, 2017 | 11:06 AM
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Likely a problem with the gauge cluster.
 
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Old Aug 1, 2017 | 09:55 AM
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The same thing happened to me a couple times, years ago.

Once it was a loose connection on the battery because one of the two parts of the stock bands got eaten up by battery acid. A penny used as a spacer to get a tight connection fixed it on the side of the road until I got a lead terminals for it.

It happened again a while later and a scraping of the terminals and the battery posts with a flat head screwdriver on the side of the road fixed it.

I now have an AGM battery that doesn't breathe like lead acid batteries do and I haven't had a corrosion issue since.
 
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Old Aug 1, 2017 | 11:23 AM
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Interesting!

I suspected that at the beginning so one of the first things I did was to take my battery connections off, clean them and re tighten, even through they looked good. I also checked resistance from the battery post to the engine ground point and the chassis ground point near the PCM. I also checked it at the alternator. All was good.

I don't know if the voltage sensing circuit has a dedicated positive and negative wires or not, I rather doubt it.
 
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Old Aug 1, 2017 | 08:17 PM
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Originally Posted by E4ODnut
Interesting!

at the beginning - take my battery connections off, clean them and re tighten, checked it at the alternator. All was good.

.
I had the same problem, on a 3.9L 5 spd. std shift model.
Even added a secondary full time Digital Battery Monitor (reading only battery)
no change at battery when OEM voltmeter read 18+.
Not even .01 volt difference at batt.

I exchanged the ECM,
(Electronic Control Module), with one from the recycler,
and all was well for the next 2 years.

Now I have a no charging issue...
have ordered another ECU.

Chache'
 
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Old Aug 4, 2017 | 11:36 AM
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Interesting. Thanks for sharing
 
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