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How to replace a rotted fuel tank crossmember?

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Old Aug 29, 2021 | 07:31 PM
  #11  
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Originally Posted by AtomicDog
Yes, I had to change the front cross member on my '96 Ram 2500 4x4 standard cab truck/8 foot bed, which is directly under the back of the cab. That cross member is riveted in place. As an FYI, I changed the cross member while I had the bed off the truck frame, as I was replacing it with another bed due to rust. I cut the rivets out and found another cross member from a local donor truck (2000 or 2001) that was in perfect shape. I slid that new cross member in place and had a friend weld it in place. I've had no issues with that repair.
Thanks that's encouraging!
 
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Old Aug 29, 2021 | 09:27 PM
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Originally Posted by Machine71
I emailed a couple junkyards on car-part.com that showed up as having frames. Hopefully I can get just the cross member.
car-part.com is certainly one way to find that cross member. Not sure what part of the country you're in, but Craigslist and Facebook Marketplace are also great places to find used parts or folks that are parting out parts off of their trucks.
 
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Old Aug 29, 2021 | 09:31 PM
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There is a guy in Maryland that will sell you a whole frame for $150
 
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Old Aug 30, 2021 | 12:40 PM
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Anyone have a way of verifying the p/n?
I found this on ebay, and it looks like exactly what I need but it's from a 2001 1500. The p/n is 52057525AB.



 
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Old Aug 30, 2021 | 05:25 PM
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Originally Posted by Machine71
Anyone have a way of verifying the p/n?
I found this on ebay, and it looks like exactly what I need but it's from a 2001 1500. The p/n is 52057525AB.
You can likely verify the cross member part number via the parts manuals that are available for download on this site. The cross member I replaced was at the front of the fuel tank under the truck's standard cab. Which cross member do you need to replace - the front one or the back one?
 
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Old Aug 30, 2021 | 06:58 PM
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Originally Posted by AtomicDog
You can likely verify the cross member part number via the parts manuals that are available for download on this site. The cross member I replaced was at the front of the fuel tank under the truck's standard cab. Which cross member do you need to replace - the front one or the back one?
Forgot about the parts manual! Thanks! I only had the service manual.
It's the back cross member. The local boneyard has the same year truck as mine only it's a 1500. Checking out the parts manual now.
 
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