4x4 Grinding Noise in Drivetrain
The bushing has probably been gone for quite some time. 
Since you are replacing everything in there, have you considered going to a one-piece axle, and just eliminating the CAD altogether? Rumor has it, you don't take much of a hit on gas mileage there.

Since you are replacing everything in there, have you considered going to a one-piece axle, and just eliminating the CAD altogether? Rumor has it, you don't take much of a hit on gas mileage there.
Hmmmmmmm...I haven't thought about it, but maybe I should. Do you have any suggested links?
Check out these guys. Other folks make 'em too. Check pricing, see which one ya like best. 

Have you checked the right side axle shafts? They're pretty easy to check, just pull the CAD and check for excessive play between the shafts.
Someday I might. I'll have to read up on what to do as I've never torn that apart. Could be the rear end, could be the xfer case, clutch, trans, ujoints, bearings, balancer, wheels, tires, brakes, etc. etc. etc. Right now I have a Harley torn apart so it'll have to wait. It's done it for years and never gotten worse so it's more annoying than alarming.
http://4x4wire.com/dodge/tech/solid_axle_cad/
Something I don't understand about the CAD system is why my front driveshaft spins all the time. I can spin it by hand from underneath but it also turns by itself. Why would they say it "stays stationary"?
The left wheel is connected to the axle directly in a similar fashion to a full-time 4wd axle. The right axleshaft consists of two shafts: one engaged to the differential, the other to the right wheel. A sliding sleeve connects the two separate shafts when 4wd is engaged. While in 2wd, the left wheel turns the spider gears and through it, the right inner axleshaft. Since the two right shafts aren't connected, the right wheel is free to turn independently of the left. While the spider gears spin, the ring gear, and thereby the front driveshaft, stay stationary -- allowing for a decreased amount of drag on the driveline.
Something I don't understand about the CAD system is why my front driveshaft spins all the time. I can spin it by hand from underneath but it also turns by itself. Why would they say it "stays stationary"?
The left wheel is connected to the axle directly in a similar fashion to a full-time 4wd axle. The right axleshaft consists of two shafts: one engaged to the differential, the other to the right wheel. A sliding sleeve connects the two separate shafts when 4wd is engaged. While in 2wd, the left wheel turns the spider gears and through it, the right inner axleshaft. Since the two right shafts aren't connected, the right wheel is free to turn independently of the left. While the spider gears spin, the ring gear, and thereby the front driveshaft, stay stationary -- allowing for a decreased amount of drag on the driveline.
http://4x4wire.com/dodge/tech/solid_axle_cad/
Something I don't understand about the CAD system is why my front driveshaft spins all the time. I can spin it by hand from underneath but it also turns by itself. Why would they say it "stays stationary"?
The left wheel is connected to the axle directly in a similar fashion to a full-time 4wd axle. The right axleshaft consists of two shafts: one engaged to the differential, the other to the right wheel. A sliding sleeve connects the two separate shafts when 4wd is engaged. While in 2wd, the left wheel turns the spider gears and through it, the right inner axleshaft. Since the two right shafts aren't connected, the right wheel is free to turn independently of the left. While the spider gears spin, the ring gear, and thereby the front driveshaft, stay stationary -- allowing for a decreased amount of drag on the driveline.
Something I don't understand about the CAD system is why my front driveshaft spins all the time. I can spin it by hand from underneath but it also turns by itself. Why would they say it "stays stationary"?
The left wheel is connected to the axle directly in a similar fashion to a full-time 4wd axle. The right axleshaft consists of two shafts: one engaged to the differential, the other to the right wheel. A sliding sleeve connects the two separate shafts when 4wd is engaged. While in 2wd, the left wheel turns the spider gears and through it, the right inner axleshaft. Since the two right shafts aren't connected, the right wheel is free to turn independently of the left. While the spider gears spin, the ring gear, and thereby the front driveshaft, stay stationary -- allowing for a decreased amount of drag on the driveline.
http://4x4wire.com/dodge/tech/solid_axle_cad/
Something I don't understand about the CAD system is why my front driveshaft spins all the time. I can spin it by hand from underneath but it also turns by itself. Why would they say it "stays stationary"?
The left wheel is connected to the axle directly in a similar fashion to a full-time 4wd axle. The right axleshaft consists of two shafts: one engaged to the differential, the other to the right wheel. A sliding sleeve connects the two separate shafts when 4wd is engaged. While in 2wd, the left wheel turns the spider gears and through it, the right inner axleshaft. Since the two right shafts aren't connected, the right wheel is free to turn independently of the left. While the spider gears spin, the ring gear, and thereby the front driveshaft, stay stationary -- allowing for a decreased amount of drag on the driveline.
Something I don't understand about the CAD system is why my front driveshaft spins all the time. I can spin it by hand from underneath but it also turns by itself. Why would they say it "stays stationary"?
The left wheel is connected to the axle directly in a similar fashion to a full-time 4wd axle. The right axleshaft consists of two shafts: one engaged to the differential, the other to the right wheel. A sliding sleeve connects the two separate shafts when 4wd is engaged. While in 2wd, the left wheel turns the spider gears and through it, the right inner axleshaft. Since the two right shafts aren't connected, the right wheel is free to turn independently of the left. While the spider gears spin, the ring gear, and thereby the front driveshaft, stay stationary -- allowing for a decreased amount of drag on the driveline.







