2nd Gen Ram Tech 1994-2001 Rams: This section is for TECHNICAL discussions only, that involve the 1994 through 2001 Rams. For any non-tech discussions, please direct your attention to the "General discussion/NON-tech" sub sections.

Question about 4wd

Thread Tools
 
Search this Thread
 
Old Jan 28, 2025 | 07:13 PM
  #21  
HeyYou's Avatar
HeyYou
Administrator
Veteran: Air Force
Community Favorite
15 Year Member
Community Builder
Joined: Apr 2010
Posts: 87,380
Likes: 4,210
From: Clayton MI
Default

Mechanical linkage to shift the t-case, vacuum locks the CAD, that's all. Make sure you are getting vacuum to the t-case. The old style switches are notorious for corroding, and seizing up....
 
Reply
Old Jan 28, 2025 | 07:26 PM
  #22  
dodgetruck2's Avatar
dodgetruck2
Record Breaker
15 Year Member
Community Builder
Joined: Sep 2010
Posts: 1,743
Likes: 153
From: Parker, SD
Default

Originally Posted by 1SaltyGreenBean
Thanks again! I got to check the vacuum lines from the CAD. The two from the CAD go to the transfer case. Then I found there are four lines that enter or exit here. No smoke from anything between the CAD and transfer case. There were two lines that are in the protective plastic that looked like they did go up to the engine compartment. One of those I think is one that provides the vacuum for the system and one that appears to be a vent terminating near the distributor. Not sure if I'm correct on the routing though. The transfer case definitely locks into 4L and 4H. So I am guessing the vacuum part is good. Hopefully tomorrow I'll have some help and will try dodgetruck2 method of testing the circuit by unplugging and jumping the pins. Does the transfer case need to be in 4L or 4H to do this check? And if I do get a dash light, can I assume it's the sensor? As always thank you for all input.
All jumping the connector will do, if the light comes on, is confirm the wiring and light bulb are functioning correctly. This does not confirm whether the switch is faulty or the actuator is no moving correctly.

You have your vacuum source from the intake down the the t case, 2 lines to the cad actuator and the line back up to your "vent" is actually the vacuum inlet filter. remember when working with vacuum everything is pulling towards the intake, not pushing out the exit
 
Reply
Old Jan 28, 2025 | 10:39 PM
  #23  
MtnTow's Avatar
MtnTow
Professional
Joined: Aug 2023
Posts: 129
Likes: 6
From: Canadian Rockies
Default

Shift on the fly but make sure you arent on pavement. Snow, ice, dirt and mud are fine. Even wet pavement would probably hurt the transfer case.
 
Reply
Old Jan 29, 2025 | 09:54 AM
  #24  
HeyYou's Avatar
HeyYou
Administrator
Veteran: Air Force
Community Favorite
15 Year Member
Community Builder
Joined: Apr 2010
Posts: 87,380
Likes: 4,210
From: Clayton MI
Default

Originally Posted by MtnTow
Shift on the fly but make sure you arent on pavement. Snow, ice, dirt and mud are fine. Even wet pavement would probably hurt the transfer case.
Yeah, using 4x4 on a high traction surface will break stuff right quick. Generally, rather expensive stuff too.
 
Reply
Old Jan 31, 2025 | 07:53 PM
  #25  
1SaltyGreenBean's Avatar
1SaltyGreenBean
Professional
5 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2018
Posts: 104
Likes: 0
From: the beach
Default

I did find that I have vacuum at the tcase. Good thing. Bad thing is I blew my neck out and couldn't do the jump test. Thanks for all the help and advice. Maybe later??
 
Reply
Old Feb 2, 2025 | 03:10 PM
  #26  
Wolfen1086's Avatar
Wolfen1086
Veteran
5 Year Member
Joined: Jul 2017
Posts: 264
Likes: 15
From: Rich Square NC
Default

Mines a 96 2500, when I pull the lever the light takes a second or two to come on, according to both my sun visor AND my owners manual I can go in 4 High at any speed up to 55, 4 lo, I stop, place the trans in Natural engage 4 low, wait for eth light put it in 2 or 1 and drive slow
 
Reply




All times are GMT -4. The time now is 09:10 AM.