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Help Removing Muffler

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Old Nov 26, 2006 | 01:48 PM
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H Justin H
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Default Help Removing Muffler

I have dual 40 Series Flowmaster mufflers that are bolted on instead of welded. I just tryed taking them off and I got the bolts off. However, I can't get the muffler off of the piping. It's almost like rusted on there. Is there any tricks to getting off the muffler?

Thanks
 
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Old Nov 26, 2006 | 02:01 PM
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Default RE: Help Removing Muffler

It's because the clamps indent the metal to hold them onto the pipe. I've had luck using a heat gun or propane torch to heat up the metal where the clamp was and it should pull off easier then.
 
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Old Nov 26, 2006 | 03:20 PM
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Default RE: Help Removing Muffler

Heat, a wood block, and a big hammer.....
 
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Old Nov 26, 2006 | 07:41 PM
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Default RE: Help Removing Muffler

What if I don't have a heat gun or torch? Would a shop do it for me for cheap?
 
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Old Nov 26, 2006 | 08:16 PM
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Default RE: Help Removing Muffler

cut it off
 
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Old Nov 26, 2006 | 08:26 PM
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Default RE: Help Removing Muffler

Don't have a sawzall either.
 
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Old Nov 26, 2006 | 08:50 PM
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Default RE: Help Removing Muffler

i never had any luck just unbolting and pulling the exhaust off becuase of the crimped pipe.. if you have a hack saw that would work but will take a little longer
 
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Old Nov 26, 2006 | 09:48 PM
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Default RE: Help Removing Muffler

Alright, I'll try giving that a try.
 
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Old Jul 16, 2008 | 03:36 AM
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Default RE: Help Removing Muffler

Im having this same problem. I used a hack saw to to cut off the portion that attaches to the tailpipe (took several hours) but that left the output shaft still stuck on the tail pipe.
What should I do for the input?

I bought a FM 50 series SUV and it doesn't look like its going to fit with the stock piping. What should I do to make it fit (length wise)?

Thank you
 
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Old Jul 16, 2008 | 12:50 PM
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Default RE: Help Removing Muffler

Just cut the pipes as close as you can to the inlet and outlet. That's how I had to do mine. A sawzall would be ideal, but I just used a hacksaw. I'd keep a couple spare blades on hand. I went through 3 I think.
 
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