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New Diff Cover

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Old Sep 16, 2010 | 11:04 AM
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Default New Diff Cover

I'm having my differential oils and tranfer case oil changed today and I bought a Trans-Dapt rear diff cover kit. Now the repair shop just called and said the bolts provided didn't come with lock washers. Do I need lock washers???
 
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Old Sep 16, 2010 | 12:22 PM
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I dont think so. Regular diff covers dont have lock washers. I wouldn't see why they would be necessary?
 
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Old Sep 16, 2010 | 01:25 PM
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Ain't never used a lock washer on a diff cover in my life. Besides the RTV sealant will squeeze over enough onto the threads from being pressed on and expanding to act like lock-tite product would anyway. Them bolts shouldn't budge.

Also, the fastest way to strip threads is to put a lock washer on a bolt that's sitting in something that is heated and cooled. Seen MANY a guy strip out the threads of an aluminum block when using lock washers on header bolts because he's too lazy to re-torque once or twice a year. Something has got to give when heating and cooling is expanding metal. Wouldn't be as bad with a diff, since it's not aluminum but I'd rather have to check bolts on occasion then re-tap threads. I'd be finding me a new shop...
 

Last edited by HammerZ71; Sep 16, 2010 at 01:30 PM.
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Old Sep 16, 2010 | 02:21 PM
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Originally Posted by HammerZ71
Ain't never used a lock washer on a diff cover in my life. Besides the RTV sealant will squeeze over enough onto the threads from being pressed on and expanding to act like lock-tite product would anyway. Them bolts shouldn't budge.

Also, the fastest way to strip threads is to put a lock washer on a bolt that's sitting in something that is heated and cooled. Seen MANY a guy strip out the threads of an aluminum block when using lock washers on header bolts because he's too lazy to re-torque once or twice a year. Something has got to give when heating and cooling is expanding metal. Wouldn't be as bad with a diff, since it's not aluminum but I'd rather have to check bolts on occasion then re-tap threads. I'd be finding me a new shop...
The diff cover came with a gasket, doesn't look like they put RTV on the bolts or gasket surface. Should I?
 
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Old Sep 16, 2010 | 02:38 PM
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If the cover is stamped steel, then lock washers should be used. If its a machined surface, not needed, but the bolts should be torqued to spec.
 
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Old Sep 16, 2010 | 02:47 PM
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I never used a gasket for a rear diff, ever. They break down and deteriorate and eventiually leak. I've always used RTV sealant. The small amount of rtv sealant that covers over the holes is what I use as loctite just as Hammer described.
 
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Old Sep 16, 2010 | 03:46 PM
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Originally Posted by Gasturbine
If the cover is stamped steel, then lock washers should be used. If its a machined surface, not needed, but the bolts should be torqued to spec.
How many foot pounds?
 
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Old Sep 16, 2010 | 05:52 PM
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The Factory diff Bolts have machined angled fins built in that act like a lock washer when torqued properly as well as the Mopar chrome ones Pt# 1-P4452787.

I always make my own gasket each time off the roll especially when running a chrome cover. I find the Grey thinner type Felpro holds up well as the (Mr.G) Cork ones will seep through over time as dirtydog said. If RTV'd Correctly the Bolts will be OK.
I prefer to Torque em by feel rather than use the light recommended Ft/lbs especially in the front alloy 205 housing which can strip easy.
 
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