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3rd Gen Ram Tech2002-2008 Rams: This section is for TECHNICAL discussions only, that involve the 2002 through 2008 Rams Rams. For any non-tech discussions, please direct your attention to the "General discussion/NON-tech" sub sections.
Tried without the thermostat but since gasket is on it, water leaked out when housing was bolted back up.
If memory serves me right, I just put the gasket back in without the thermostat. I drove 500 miles without the thermostat and also without the combo fan shroud/overflow installed. I ran the overflow hose into a glass bottle and would simply pour it back in after things cooled off. I also ran with half the radiator blocked off by cardboard, because I wanted it to run slightly hot. Long story, but I needed the coolant pressure higher than normal as I was "chemically" fixing a slight HG leak. It worked. That was over 5 years ago.