3rd Gen Ram Tech 2002-2008 Rams: This section is for TECHNICAL discussions only, that involve the 2002 through 2008 Rams Rams. For any non-tech discussions, please direct your attention to the "General discussion/NON-tech" sub sections.

Manual 4wd

Thread Tools
 
Search this Thread
 
Old Dec 18, 2022 | 04:38 PM
  #1  
kejobe's Avatar
kejobe
Thread Starter
|
Record Breaker
Joined: Aug 2010
Posts: 2,241
Likes: 12
From: Ohio
Default Manual 4wd

Anyone convert their electronic 4wd to manual on a 1500? Im thinking about giving it a go come spring/summer.

I randomly get the service 4wd light and its quite annoying. I really don’t want to spend $400+ on this crap.

Im thinking of a couple 4-6” levers and cables. One for the axle disconnect and one for the transfer case.

Each one would replace the electric motors and the switch would be useless, along with the 4wd idiot light.

Thoughts? Anything I’m not thinking of?
 
Reply
Old Dec 18, 2022 | 04:54 PM
  #2  
00t444e's Avatar
00t444e
Captain
5 Year Member
Joined: Feb 2017
Posts: 684
Likes: 45
From: Southern OH
Default

I would find a whole manual shift transfer case to swap in, then permanently lock the actuator on the front axle.
 
Reply
Old Dec 18, 2022 | 05:07 PM
  #3  
kejobe's Avatar
kejobe
Thread Starter
|
Record Breaker
Joined: Aug 2010
Posts: 2,241
Likes: 12
From: Ohio
Default

Thought about it, but want to spend as little as possible. Therefore using the existing transfer case, removing the electric motors, and using cables in place seems to “fit the bill” better.
 
Reply
Old Dec 18, 2022 | 07:48 PM
  #4  
HeyYou's Avatar
HeyYou
Administrator
Veteran: Air Force
Community Favorite
15 Year Member
Community Builder
Joined: Apr 2010
Posts: 87,366
Likes: 4,209
From: Clayton MI
Default

Originally Posted by kejobe
Thought about it, but want to spend as little as possible. Therefore using the existing transfer case, removing the electric motors, and using cables in place seems to “fit the bill” better.
A lot of that is going to depend on just how the motor actuates the t-case, and if it is easily adaptable to a mechanical linkage..... Changing the t-case might actually be the easiest option....
 
Reply
Old Dec 19, 2022 | 04:52 PM
  #5  
kejobe's Avatar
kejobe
Thread Starter
|
Record Breaker
Joined: Aug 2010
Posts: 2,241
Likes: 12
From: Ohio
Default

Originally Posted by HeyYou
A lot of that is going to depend on just how the motor actuates the t-case, and if it is easily adaptable to a mechanical linkage..... Changing the t-case might actually be the easiest option....
Yeah, been thinking about that. I’ll probably just change both motors for ease and preemptive measures. Although I may revisit this idea come spring/summer.
 
Reply
Old Dec 19, 2022 | 04:54 PM
  #6  
HeyYou's Avatar
HeyYou
Administrator
Veteran: Air Force
Community Favorite
15 Year Member
Community Builder
Joined: Apr 2010
Posts: 87,366
Likes: 4,209
From: Clayton MI
Default

Originally Posted by kejobe
Yeah, been thinking about that. I’ll probably just change both motors for ease and preemptive measures. Although I may revisit this idea come spring/summer.
When its WARMER out..... oh yeah, real familiar with that sentiment.
 
Reply




All times are GMT -4. The time now is 02:52 AM.