Dodge Caravan The Dodge Caravan is the best selling mini van from Dodge. How many Dodge Caravan owners here at DodgeForum.com would agree? Discuss it now!

2008 Grand Caravan rear brake replacement issue

Thread Tools
 
Search this Thread
 
  #1  
Old 05-21-2013, 09:21 PM
30HRRTT's Avatar
30HRRTT
30HRRTT is offline
Registered User
Thread Starter
Join Date: May 2013
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Default 2008 Grand Caravan rear brake replacement issue

I replace the front pads on our 2008 Grand Caravan and they worked great. After pumping the brake pedal a few times it was solid.

I then replaced the rear brake pads. I used a tool kit from Advance Auto to screw in the cylinder. After completing, the brake will pedal goes to the floor. If I drive slowly and hit the brake, it is firm resistance and then it slowly goes to the floor.

What else do I need to do? Does it need to be bled for some reason?
 
  #2  
Old 05-21-2013, 10:16 PM
Lscman's Avatar
Lscman
Lscman is offline
Veteran
Join Date: May 2011
Posts: 396
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by 30HRRTT
I replace the front pads on our 2008 Grand Caravan and they worked great. After pumping the brake pedal a few times it was solid.

I then replaced the rear brake pads. I used a tool kit from Advance Auto to screw in the cylinder. After completing, the brake will pedal goes to the floor. If I drive slowly and hit the brake, it is firm resistance and then it slowly goes to the floor.

What else do I need to do? Does it need to be bled for some reason?
No bleeding needed. The rear design is quite complicated, so the instructions need to be precidely followed. Did you do that??

I am guessing you screwed the pistons back into the calipers too far causing excessive pad to rotor clearance. This is a rookie mistake for rear calipers with integral parking brake. That works OK for fronts but not rears. Whatever you do, do NOT apply the parking brake or the caliper e-brake mechanism may go over center and jamb. That could lead to requiring the calipers to be rebuilt. Some designs do that, others don't..I have no specific knowledge of the caravan caliper mechanism, so I'm just speaking in general for rear calipers.

I would borrow the tool, pull a wheel and remove a caliper. The piston should only be retracted far enough to squeeze it back on with the fresh pads. If you have 1/16" clearance or more the thing may not autoadjust. Screw the piston out to decrease clearance until the caliper can barely be installed overthe pads with some coaxing. The e-brake would NOT be applied of course.

Follow the factory manual R&R instructions to the letter and don't guess or you will be sorry. I heard there are some bolts that need torqued to a certain value or binding will result. I'm not convinced of that, but I have not done the job on my van yet and I haven't read the manual. All rear calipers are a little different. The floating pins mechanisms need cleaned and greased EVERY TIME or you will have rust and brake wearout problems.
 

Last edited by Lscman; 05-21-2013 at 10:19 PM.
  #3  
Old 05-22-2013, 11:55 AM
kuyabribri's Avatar
kuyabribri
kuyabribri is offline
Professional
Join Date: Feb 2012
Location: Near Seattle
Posts: 239
Likes: 0
Received 2 Likes on 2 Posts
Default

The system should not need to be bled unless you disconnected the brake hose from the caliper for some reason. Of course, as long as you know how to bleed the system and you follow the procedure exactly, it wouldn't hurt to do that either. Another thing I thought of is that if you completely unbolted the caliper (which you would have done if you cleaned and lubed the slide pins like Lscman said) and just left it hanging by the hose you could have damaged the hose. I'm guessing that's not likely, though.

Along the lines of what Lscman suggested (that there is too much pad to rotor clearance) pull off a rear wheel and, with the parking brake released and without unbolting anything else, see if you can wiggle the caliper in and out along the slide pins. I agree, if it wiggles more than 1/16 of an inch that's probably too much.
 
  #4  
Old 05-22-2013, 12:28 PM
Tizzy1's Avatar
Tizzy1
Tizzy1 is offline
Champion
Join Date: Jan 2010
Posts: 3,025
Likes: 0
Received 5 Likes on 5 Posts
Default

I'm going with junk calipers and they will need to be replaced. Better practice up on that bleeding thing.
 
  #5  
Old 05-23-2013, 12:02 PM
30HRRTT's Avatar
30HRRTT
30HRRTT is offline
Registered User
Thread Starter
Join Date: May 2013
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks. Just a nub problem. I screwed out the cylinder till it took some effort to get it back and it now works great.

Thanks again
 
  #6  
Old 05-23-2013, 04:14 PM
Lscman's Avatar
Lscman
Lscman is offline
Veteran
Join Date: May 2011
Posts: 396
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by 30HRRTT
Thanks. Just a nub problem. I screwed out the cylinder till it took some effort to get it back and it now works great.

Thanks again
Good to hear the newbie piston clearance error was your problem. welcome!
 

Last edited by Lscman; 05-23-2013 at 04:20 PM.



Quick Reply: 2008 Grand Caravan rear brake replacement issue



All times are GMT -4. The time now is 07:07 PM.