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96 Ram Van NO Spark - PLEASE HELP!!!

Old Sep 21, 2011 | 12:28 AM
  #11  
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i had a similar problem but only had to replace the pcm, and she cranked right up. seems to be problem solved wish u luck with yours
 
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Old Sep 21, 2011 | 07:37 PM
  #12  
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Under what conditions (key on, starting, running?) do you have 0.5V on the coil and on which side of the coil are you measuring voltage?
 
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Old Sep 21, 2011 | 07:57 PM
  #13  
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The PCM is the prime suspect. Because the failure is intermittent, I've been trying to induce the failure by hitting the PCM with a wooden tool handle, using reasonable force of course. So far, no luck with that. Thanks.
 
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Old Sep 24, 2011 | 03:17 PM
  #14  
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Originally Posted by jpbledsoe
At the FB link, I added photos of earlier cases (Sept 3rd) where the engine started and shutdown with no appreciable spikes on CAM and CRK signls.

I believe the CRK and CAM spikes in the Sept 10th data are due to my mistake in signal routing: When I reconfigured to monitor the coil driver and injector #1 (instead of 8V and ASD as I had been doing), I didn't disconnect the 8V Return probe from the wire harness. Now, the coil driver signal is routed in the same 2-conductor cable with the 8V Return line.

As far as I know now, the spikes are only artifacts seen at the scope and are not affecting the CAM and CRK signals. I imagine the PCM has some filtering that takes care of the spikes. In other words, the van would die:
(1) before I connected anything at all to it;
(2) when I monitored CAM, CRK, 8V, & ASD;
(3) and now it's dying when I monitor CAM, CRK, COIL DRIVER, and INJECTOR #1 DRIVER.

I'll verify that disconnecting the 8V Return probe lowers the magnitude of the spikes on the CAM and CRK signals when the engine is running.
Last night, I tested the van for over an hour and it didn't shutdown; that's not unusual, given the intermittent nature of this problem. However, for the first time since I started testing it in late June, the check engine light came on. I cycled the ignition switch on - off - on - off - on and read the codes: 12, 27, 55. Code 12 means the 12V battery monitor was disconnected sometime in the past 50 key-on cycles. Code 27 is an injector circuit failure. These were not what I expected after seeing the captured coil driver waveforms.

I drove the van to a friend's shop this afternoon where we tried to induce a PCM failure by applying vibration to the PCM mounting points, the PCM connector's mounting bolt, and the firewall next to the PCM mounts using a steel rod inserted into an air tool; i.e., basically a small jackhammer. The van kept running during the vibration tests but the scope triggered so I need to look at that data.

I'm now wondering if this could be a PCM ground problem. I need to study the grounds to the PCM, especially any splices in the harnesses.
 
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Old May 31, 2013 | 10:36 PM
  #15  
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Default Slide Updates: The '94 Van is still running, ~4k miles later

Link to the latest version of the slides documenting my summer 2011 adventures with the '94 B350 passenger van at public facebook link:

https://www.facebook.com/media/set/?...1&l=a6d2c2ac08

Jeffrey Bledsoe, PE
 
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Old May 31, 2013 | 10:48 PM
  #16  
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The link I posted is truncated. Sorry.

Here's the link in quotes so this site doesn't truncate it. Copy everthing but the quotes and paste to your browser.

"https://www.facebook.com/media/set/?...1&l=a6d2c2ac08"
 
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Old Jun 1, 2013 | 08:15 AM
  #17  
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I would like to check out your link, but all I get is Content unavailable error
tried both links, which appear to be the same, except for the double "
You may have to highlight from left to right the entire un-truncated link before copying and pasting.
 
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Old Jun 2, 2013 | 11:39 AM
  #18  
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I copied the entire link. When in quotes, the entire url was visible on the pc. Now, using my iPhone, I see that a large portion of the middle of the url is missing.

Anyway, dodgeforum.com is the source of the problem because it's altering the url.

I'll look at it again when I get back to the pc later today.
 
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Old Jun 2, 2013 | 12:28 PM
  #19  
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Are you using the INSERT LINK tool on the toolbar or just pasting the link?
 
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Old Jun 2, 2013 | 02:38 PM
  #20  
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Default Troubleshooting 94 Dodge in 2011

Try this (used the insert link tool this time):

https://www.facebook.com/media/set/?...1&l=a6d2c2ac08

 
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