Center Console DIY
#1
Center Console DIY
Materials: 4x8 sheet of ½ particle board, 1 brad nails, Ύ brad nails, 1 hinge would glue, silicone and carpet,
Tools: Sawzall, 4.5 angle grinder, palm sander, drill, file and hammer
Step 1. Remove front seats, in my truck they were all bolted together so it took two people then there are 4 13mm bolts underneath that hold the middle jump seat onto the two front seats. Remove those then that seat is gone. I then took a 4.5 angle grinder and grinded the brackets off of each seat that those 4 bolts did go through so my new center console would sit right on the floor of the truck. You will see in my pictures that the carpet is out, im not for sure it is 100% necessary to remove that, but I did because I was already working on the A/C drain leak at the same time.
SDC10232.jpg
Step 2. You will need to measure the bottom piece for your console, mine was 11x 43 I had to make it this big because I am putting a 10 MTX sub inside of it. If you make it 11, it will fit, but it will be tight. After you get that made you will need to nail some supports to the bottom of it so it is supported the whole length of the floor.
SDC10229.jpg
Step 3. You will need to make the front step up underneath the cig lighter. After that you can start to make the sides. I made mine 12 tall, you can make yours shorter or taller depending on what is a comfortable height for you to rest your arm. I cut two of these then I nailed them together so I could sand and cut them at the same time. So they were both equal.
SDC10238.jpg
Step 4. You need to decide what you would like to have in it. I decided I wanted to put my CB radio in it, along with a change cup, and two cup holders. And after that I decided to put a 400 watt power inverter in it so I have a 110 outlet in it too.
SDC10250.jpg
Step 5. you can nail the sides on with a couple nails just to temp. it up, they will be coming back off later. I had to put a brace in the back just to make them stronger. Then I ran a piece straight back under the cig light on top of the two side pieces which will hold the CB and change holder and cup holders. Then I decided to have another step up after that which brought me back up to the original side height of 12.on that ramp I will have 4 switches. One for the power inverter, one for the amp (in case I want to listen to the radio without the sub), one for the CB, and one for the strobes.
SDC10239.jpg
Step 6. You next need to cut holes for the cup holders. I used a 3.5 hole saw and did a few measurements on the lower of the two top pieces. And cut them. You can make them any size you want, but I am a big fan of the MT DEW 1 liter bottles and it just so happens they fit right in. Then you can move up the very top and you can decide how long you want to make the lid that will lift up so you can store all kinds of goodies in there. I made mine 13 long. Just a hinge for it and I put a guide post and a swivel eye inside of it so when it is up you cant break it off by pushing on it sideways.
SDC10264.jpg
Step 7. Next you have to take it all back apart and start gluing it together. I only had a couple nails in it until this step just to hold it in place to make all the other pieces. After gluing it all together, you should wait a little while to let the glue set up. You will already notice that it is 10 times stronger just with the glue. Then I went ahead and ran a bead of silicone on the whole inside of the bottom front and back corners because I am using this as a sub box too.
Step 8. (if you dont use a sub skip this step) You need to cut a piece 10x11 to fit the sub in. cut out a 10 circle. Screw the sub into that and silicone it. The nail that in, in the front of the 12 section of the arm rest. Then silicone on both sides of that.
SDC10269.jpg
Step 9. you need to silicone all of the corners and gaps, for the sub to sound good and then you can start carpeting it. i did the top pieces individually so in case the sub blows up or it need to come it can come back apart.
SDC10278.jpg
Step 10. you then can go ahead and carpet the rest of the sides.
SDC10282.jpg
Step 11. The final step is put it in the truck hook up your power and grounds and put the seats back in, then sep back and appreciate all your hard work.
SDC10288.jpg
SDC10289.jpg
SDC10292.jpg
SDC10273.jpg
Make note that this took me about 30-35 hours to make, it could have been done faster if i had the right tools, but its not bad for just having used a sawzall, angle grinder, palm sander and drill.
I hope you guys like this and if you have any questions please let me know, i have alot more pictures i could put up. let me know if you are interested. Enjoy!
Tools: Sawzall, 4.5 angle grinder, palm sander, drill, file and hammer
Step 1. Remove front seats, in my truck they were all bolted together so it took two people then there are 4 13mm bolts underneath that hold the middle jump seat onto the two front seats. Remove those then that seat is gone. I then took a 4.5 angle grinder and grinded the brackets off of each seat that those 4 bolts did go through so my new center console would sit right on the floor of the truck. You will see in my pictures that the carpet is out, im not for sure it is 100% necessary to remove that, but I did because I was already working on the A/C drain leak at the same time.
SDC10232.jpg
Step 2. You will need to measure the bottom piece for your console, mine was 11x 43 I had to make it this big because I am putting a 10 MTX sub inside of it. If you make it 11, it will fit, but it will be tight. After you get that made you will need to nail some supports to the bottom of it so it is supported the whole length of the floor.
SDC10229.jpg
Step 3. You will need to make the front step up underneath the cig lighter. After that you can start to make the sides. I made mine 12 tall, you can make yours shorter or taller depending on what is a comfortable height for you to rest your arm. I cut two of these then I nailed them together so I could sand and cut them at the same time. So they were both equal.
SDC10238.jpg
Step 4. You need to decide what you would like to have in it. I decided I wanted to put my CB radio in it, along with a change cup, and two cup holders. And after that I decided to put a 400 watt power inverter in it so I have a 110 outlet in it too.
SDC10250.jpg
Step 5. you can nail the sides on with a couple nails just to temp. it up, they will be coming back off later. I had to put a brace in the back just to make them stronger. Then I ran a piece straight back under the cig light on top of the two side pieces which will hold the CB and change holder and cup holders. Then I decided to have another step up after that which brought me back up to the original side height of 12.on that ramp I will have 4 switches. One for the power inverter, one for the amp (in case I want to listen to the radio without the sub), one for the CB, and one for the strobes.
SDC10239.jpg
Step 6. You next need to cut holes for the cup holders. I used a 3.5 hole saw and did a few measurements on the lower of the two top pieces. And cut them. You can make them any size you want, but I am a big fan of the MT DEW 1 liter bottles and it just so happens they fit right in. Then you can move up the very top and you can decide how long you want to make the lid that will lift up so you can store all kinds of goodies in there. I made mine 13 long. Just a hinge for it and I put a guide post and a swivel eye inside of it so when it is up you cant break it off by pushing on it sideways.
SDC10264.jpg
Step 7. Next you have to take it all back apart and start gluing it together. I only had a couple nails in it until this step just to hold it in place to make all the other pieces. After gluing it all together, you should wait a little while to let the glue set up. You will already notice that it is 10 times stronger just with the glue. Then I went ahead and ran a bead of silicone on the whole inside of the bottom front and back corners because I am using this as a sub box too.
Step 8. (if you dont use a sub skip this step) You need to cut a piece 10x11 to fit the sub in. cut out a 10 circle. Screw the sub into that and silicone it. The nail that in, in the front of the 12 section of the arm rest. Then silicone on both sides of that.
SDC10269.jpg
Step 9. you need to silicone all of the corners and gaps, for the sub to sound good and then you can start carpeting it. i did the top pieces individually so in case the sub blows up or it need to come it can come back apart.
SDC10278.jpg
Step 10. you then can go ahead and carpet the rest of the sides.
SDC10282.jpg
Step 11. The final step is put it in the truck hook up your power and grounds and put the seats back in, then sep back and appreciate all your hard work.
SDC10288.jpg
SDC10289.jpg
SDC10292.jpg
SDC10273.jpg
Make note that this took me about 30-35 hours to make, it could have been done faster if i had the right tools, but its not bad for just having used a sawzall, angle grinder, palm sander and drill.
I hope you guys like this and if you have any questions please let me know, i have alot more pictures i could put up. let me know if you are interested. Enjoy!
Last edited by tamcnally; 07-19-2009 at 01:06 AM. Reason: wrong picture and added another one
#2
#3
the sub i got for 30, the amp was 50, the power inverter was 30, the wood was about 20, the carpet was 20 and the nails and glue added up to about 20. so in the end it will cost about 150-175 dollars. i didnt think it was that bad. and the sub in there sounds awesome. IMHO. but yea if you have any more questions on how it went and if you want anymore pics then let me know.
#6
yea i hear ya on that, it would have been ideal to have it fiberglassed, but i was already having withdrawals on not having my truck. it sat in the parking lot with no seats in it for 5 days. so towards the end i was getting a little anxious.
#7
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