2.5 to 5.9 swap?
is there a write up or any info that someone has done this swap. the dakota came factory option 2.5 and 5.9 so im wondering how much modification would be needed. is it similar to the v6 to v8 swap?
Sell what you have and get what you want its a lot of work you would need a new gas tank also the 2.5 has a small 12 Gal tank the V8's have the 22 Gal tank.
With A V8 you need the large tank as you will be sucking gas like crazy.
With A V8 you need the large tank as you will be sucking gas like crazy.
You are forgetting the brakes and the suspension both will need changing out also
A V8 has many things beefier for handling a V8 engine extra weight and speeds you can attain A V8 has larger brakes larger coil springs larger traction bars and traction bars in the rear the 2.5 has non in the rear.
Different master cylinder for breaks larger power booster for the brakes the ABS will be out of whack unless you change out all the ABS also you may even need to change the rear Diff gearing as most 2.5's have the 3.55 rear
A V8 has many things beefier for handling a V8 engine extra weight and speeds you can attain A V8 has larger brakes larger coil springs larger traction bars and traction bars in the rear the 2.5 has non in the rear.
Different master cylinder for breaks larger power booster for the brakes the ABS will be out of whack unless you change out all the ABS also you may even need to change the rear Diff gearing as most 2.5's have the 3.55 rear
Last edited by 98DAKAZ; Apr 24, 2013 at 12:53 AM.
You are forgetting the brakes and the suspension both will need changing out also
A V8 has many things beefier for handling a V8 engine extra weight and speeds you can attain A V8 has larger brakes larger coil springs larger traction bars and traction bars in the rear the 2.5 has non in the rear.
Different master cylinder for breaks larger power booster for the brakes the ABS will be out of whack unless you change out all the ABS also you may even need to change the rear Diff gearing as most 2.5's have the 3.55 rear
A V8 has many things beefier for handling a V8 engine extra weight and speeds you can attain A V8 has larger brakes larger coil springs larger traction bars and traction bars in the rear the 2.5 has non in the rear.
Different master cylinder for breaks larger power booster for the brakes the ABS will be out of whack unless you change out all the ABS also you may even need to change the rear Diff gearing as most 2.5's have the 3.55 rear
Rear gear is 3.55 for all unless the 3.27 or 3.92 were optioned.
Yes the front coils may need to be changed (I know going from V6 to V8 coiled picked my nose up an inch, can't imagine what I4 springs are rated at), but the sway bars can be left as-are. The engine is low and central enough to not effect roll centre significantly, unless you're going to autocross the thing. Daily driving you won't notice the difference of a 50 pound bar versus a 74 pound bar.
For driveability, the transmission is the only thing that needs to be swapped. But it'll definitely hang low on the front without a spring change.
The rear brakes are different they should be the 10'' or 12'' depending on model the 2.5 has 9'' so ABS will be valved different springs on a V6 may be ok but not on the 2.5 they are mush I know I changed out my set they were very springy even with good shocks. With no traction bar in the rear you will get wheel hop the V8 will twist that rear axel.
Why change out so much just get the Dakota you need/want?
Why change out so much just get the Dakota you need/want?
Now the 5.9 durango only shows 11" drums. So the bigger package does exist.
springs on a V6 may be ok but not on the 2.5 they are mush I know I changed out my set they were very springy even with good shocks.
With no traction bar in the rear you will get wheel hop the V8 will twist that rear axel.
I don't know if the 9.25 axle was an automatic upgrade for the 5.2 or 5.9, but the 8.25 should still hold up just fine.
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good info, alot more work than i anticipated but nonetheless ive been wanting to do something extreme as far as a swap or motor rebuild goes just to get myself educated with mechanics a little more. i can get help from my brother hes done alot of engine swaps... dropped a 454 (or something close) into a pinto about 15 years ago. built a 550hp motor for a 89 stang.
so would i need the pcm and gauges too from the donor truck as well?
so would i need the pcm and gauges too from the donor truck as well?
good info, alot more work than i anticipated but nonetheless ive been wanting to do something extreme as far as a swap or motor rebuild goes just to get myself educated with mechanics a little more. i can get help from my brother hes done alot of engine swaps... dropped a 454 (or something close) into a pinto about 15 years ago. built a 550hp motor for a 89 stang.
so would i need the pcm and gauges too from the donor truck as well?
so would i need the pcm and gauges too from the donor truck as well?
excellent, heres my list so far
V-8 SWAP
V-8 gas tank (bigger volume)
Motormounts
Transmission
Rear Drive Shaft (Not Sure if different length
Front Coil Springs
PCM
and its the 5.2 swap? will the 5.9 not work?
V-8 SWAP
V-8 gas tank (bigger volume)
Motormounts
Transmission
Rear Drive Shaft (Not Sure if different length
Front Coil Springs
PCM
and its the 5.2 swap? will the 5.9 not work?









