Replace the Plenum or go air gap route?
I have to step in say to not even think about anything except for a new manifold altogether. It has been all the rage to just swap the bolts, pan and gasket, but I know of a few shops across the nation that are working on these motors saying that even with the upgrade, the gasket is still blowing out. It's just not as apparent as it was in the past. Look at Sheriff too.
I'm happy knowing that the plenum gasket can't blow out again since there isn't one there to blow out.
Bigslick, Hughes sends a really good write up with the Airgap so you won't need a DIY if you get one.
Modify the crossover line between fuel rails. Aside from that, it pretty much just bolts right on. I don't know if it has provision for EGR though.... Something to check in to.
OK thanks, on website it says modification needed but doesn't specify what. I'll give hughes a call and see what they say.
You'll probably have to grind on the throttle cable bracket (that's attached to the throttle body) some to clear a bolt.
Another note is; try your rail as it sits first before trying to change the crossover line. I had 2 different rails on my airgap, and neither one needed that line changed to fit.
I did have to tweak the little c shaped fuel rail spacers they provided to make the injectors sit true in the manifold. That was probably the hardest part of the install. Lol.
Another note is; try your rail as it sits first before trying to change the crossover line. I had 2 different rails on my airgap, and neither one needed that line changed to fit.
I did have to tweak the little c shaped fuel rail spacers they provided to make the injectors sit true in the manifold. That was probably the hardest part of the install. Lol.
OK, I'm not at that point yet. I want to do the suspension first along with all the bushings and ball joints before I do work on the motor. If you still have it than I'll hit you up.










