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Old May 12, 2016 | 01:28 AM
  #61  
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Originally Posted by bunker
I have dozens of resistors being my hobby is cb and ham radio!!
With a radio hobby you're probably better equipped and less nervous than I'd assumed -- I'm just no darn good at assumption. So let's just forget all of the last instructions and either round up four clip-lead jumpers or fabricate four, with clips or uninsulated male terminals on one end and insulated females on the other.

What we want to do is to remove the relay from the socket, and hang those four jumpers between the relay and the socket on pins 30 (common), 85 (coil -), 86 (coil +) , and 87 (normally open). Then start the truck, and:

  1. Measure and record DCV between pins 85 and 86;
  2. Measure and record DCV from ground to pin 87;
  3. Measure and record DCV from ground to pin 85;
  4. Smile because no one had to crawl under the truck after all.
What we're doing here is figuring out if it's the high side or the low side of the relay coil circuit that's frotzed. My nickel bet is on the low side, and if that proves out, two cents more on the (semiconductor) driver within the PCM. If my guess is correct there's more than one way to make this fat lady sing and only one of them is replacing the PCM.


Originally Posted by bunker
what is 10% color code I cant find my chart.

Gold is 5%, Silver is 10%, none (no tolerance band present) is 20%. "Get Some Now" used to be the customary mnemonic device back when we worried almost not at all about giving offense.

Originally Posted by bunker
your saying whatever my relay ohms is use that same number in a resistor?
If you'd rather do that than use jumpers, yeah. Hang the resistor in the socket from pin 85 to 85 to simulate the relay coil being there.

I apologize for presenting a half-dozen different ways to accomplish the same objective -- it's an old habit from a long career of MacGyvering.
 
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Old May 12, 2016 | 02:41 AM
  #62  
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Originally Posted by Friar Tuck
Can't ya just bend it like a paper clip and stick it in the holes?
If you like the risk of unpleasant surprises, you sure can. Stab that folded end a little too deeply and it'll hang up on the way out, which tempts most guys to just yank on the little fasty nucker with pliers. Which tempts that female terminal to deform or break, and is even more tempting to one that's spent the last decade and a half rattling around under the hood of a pickup truck suffering the indignities of corrosion and mechanical shock and vibration.

In my little book of dammits, the careless repair is the one that gets you from your nice, warm, well lit garage where the damage is done to the middle of nowhere in the middle of the night in the middle of a blizzard where it becomes a total failure that might escalate into a self-imposed death sentence. That's just not a thing a guy who loves life does to himself.
 
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Old May 12, 2016 | 04:06 PM
  #63  
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Originally Posted by UnregisteredUser
With a radio hobby you're probably better equipped and less nervous than I'd assumed -- I'm just no darn good at assumption. So let's just forget all of the last instructions and either round up four clip-lead jumpers or fabricate four, with clips or uninsulated male terminals on one end and insulated females on the other.

What we want to do is to remove the relay from the socket, and hang those four jumpers between the relay and the socket on pins 30 (common), 85 (coil -), 86 (coil +) , and 87 (normally open). Then start the truck, and:

  1. Measure and record DCV between pins 85 and 86;
  2. Measure and record DCV from ground to pin 87;
  3. Measure and record DCV from ground to pin 85;
  4. Smile because no one had to crawl under the truck after all.
What we're doing here is figuring out if it's the high side or the low side of the relay coil circuit that's frotzed. My nickel bet is on the low side, and if that proves out, two cents more on the (semiconductor) driver within the PCM. If my guess is correct there's more than one way to make this fat lady sing and only one of them is replacing the PCM.







Gold is 5%, Silver is 10%, none (no tolerance band present) is 20%. "Get Some Now" used to be the customary mnemonic device back when we worried almost not at all about giving offense.



If you'd rather do that than use jumpers, yeah. Hang the resistor in the socket from pin 85 to 85 to simulate the relay coil being there.

I apologize for presenting a half-dozen different ways to accomplish the same objective -- it's an old habit from a long career of MacGyvering.

ok cool beans ill do that asap. I have a grand baby just went in hospital today so all this is on hold until we find out whats up. many thanks for the help. ya`lll good people. ill let yall knw when im back in the saddle.
 
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Old May 12, 2016 | 04:55 PM
  #64  
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Originally Posted by bunker
I have a grand baby just went in hospital today so all this is on hold until we find out whats up.
I hope the ankle biter is back to 100% wonderful soon, if not already.
 
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Old May 12, 2016 | 06:27 PM
  #65  
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Bunker: I hope your grandbaby is well and home by now.


UnregisteredUser: I was thinking more like, let's say, a staple, or an opened up paper clip. I'm just dying to see the results! I know we will fix this, but the suspense is killing me.
 
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Old May 12, 2016 | 10:20 PM
  #66  
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Originally Posted by Friar Tuck
I was thinking more like, let's say, a staple, or an opened up paper clip.
Oh! So just stabbing the component leads straight in, rather than folding them? The leads on a half-watt will just flop around in there and could potentially drop through the terminal to contact something conductive beneath -- grounding the low side wouldn't hurt anything, but hitting a low impedance power circuit would absotively posilutely smoke the driver if it's not already dead, and grounding the high side would be downright exciting.

The leads flopping around are what usually catalyze the idea of folding them over into a U or collapsed U shape so they'll stay stuck, and that's when they'll hang up on removal.

Originally Posted by Friar Tuck
I'm just dying to see the results! I know we will fix this, but the suspense is killing me.
It's probably a failed solder joint on a component inside the PCM, or a popped driver -- but that part only matters if someone's going crack the thing open and dig out the potting material which is a massive PITA. I've never been able to get my hands on the JTEC schematic so a component-level repair would require a bit of hunting to identify which component drives the wire, but once identified it'd be straightforward... if a guy is set up for and good at SMD soldering.
 
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Old May 24, 2016 | 10:04 PM
  #67  
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Post message from Bunker

Bunker's grandson had to be hospitalized, and he asked me to post this for him from 2 days ago:


Hey thanks Paul. this are kind of in a stand by mode here. from what we understand he goes for surgery this coming thurs or Friday. they have to put a stint I a vein near his liver. the little uy is 6 months old and has only gained 1 pound from birth. he also has problems with his skull. crazy stuff man for such a little guy. past the word along on the forum if you will. will do a update in the forum when I can. Going to be a crazy week.
thanks
Tom
 
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Old May 24, 2016 | 10:18 PM
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Wow. That's a drag. Hope the little guy comes out alright.
 
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Old Jun 1, 2016 | 09:58 AM
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hello all just a update whats going on here, my grandson is still in Hospital and the surgery went ok. that hand to spate the two veins and put stints in them to keep them from collapsing. the little guy has a long road ahead. he has a legion on his liver they have to get off and the worst part is they have to literally break his skull and reform it because of some rare thing. then he has to stay in a helmet kind of deal for along time until it all heals up. all this before his 1st birthday. but each time they have to wait until he is stronger before operating. thanks to all who have ask and concerned keep the little guy in your prayer's and thoughts. I`ll be back online when I can spending allot of time in Savannah, GA where is is. Again thanks to all of you for your help and concern.
 
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Old Jun 1, 2016 | 10:25 AM
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Thanks for the update.

We will certainly keep the little guy in our prayers. Hope everything turns out well for him.
 
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