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Completed Intake DYI pics step by step...

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Old 07-14-2010, 06:26 PM
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Default Completed Intake DYI pics step by step...

Stock 4.7 engine compartment with stock Air box....

DSCN2493.jpg

Everything from the stock air intake system removed...

DSCN2494.jpg

Valve cover breather installed.... Thanks Dodgetrucker75
DSCN2495.jpg

I used a 3" to 3" Rubber coupler, also reffered to as a Fernco from the Throttle body to a 3" 90* Street Elbow

DSCN2496.jpg

Then I measured and cut a 9" piece of ABS Plastic.... and Let me stop here and say, I bought 10 FEET of this crap because it was all they could sell, and I did not want to use PVC because of the mixed reviews... So Anybody wanting to make there own hit me up with a pm and I can hook you up.

DSCN2497.jpg

I then secured the filter to a 3" 45* Street and started playing with how I wanted it all to fit.

DSCN2498.jpg

Then I took it all off, drill a 1/2" hole in the Fernco for the IAT sensor, I had to work it out a little, I think 5/8" would have been perfect but 1/2" was the largest bit I had.

I secured the sensor to the fernco using some RTV.

DSCN2500.jpg

Then Glue all of your pieces together making certain they fit how you want and your done... I'm waiting for everything to set up as I type this thread before I turn her loose.

DSCN2501.jpg


Thanks for all your help guys, I enjoyed this way more than buying one ready to bolt on. Thanks again, maybe this one will help someone else.
 
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Old 07-14-2010, 07:11 PM
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Looks Great. I wonder if a rubber gromit would have provided a tight enough seal on the IAT.

Great Job and Great Pictures.
 
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Old 07-14-2010, 08:58 PM
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Looks great man! Glad it worked for ya!



Originally Posted by keithhud
Looks Great. I wonder if a rubber gromit would have provided a tight enough seal on the IAT.
The aluminum intakes use just a hole with a grommet, atleast the 77 Series KNs did.
 
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Old 07-14-2010, 10:29 PM
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Looks good. Like I always say, no brew like home brew!
 
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Old 07-14-2010, 10:36 PM
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every time i think i'm done....someone builds a better mouse trap....
 
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Old 07-14-2010, 11:12 PM
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I took her out this evening, and man the Throaty sound of this thing has to give it like 50HP... lol.
 
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Old 07-14-2010, 11:33 PM
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What was your total cost for this? Very nice pics. And I wonder, how much hp do you get from a homemade cai as opposed to a bolt on? Thanks for any info.
 
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Old 07-14-2010, 11:46 PM
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All I can think of is if you need to take that sensor out you have to get through that glue... otherwise that whole setup is sweet good job.
 
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Old 07-15-2010, 01:32 AM
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I have to make the same here some time soon, nice job.. Cya Slick
 
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Old 07-15-2010, 08:40 AM
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Originally Posted by Buckmaster
I took her out this evening, and man the Throaty sound of this thing has to give it like 50HP... lol.
oh yeah and an emptier exhaust tank! LOL I been there done that, lol Now add an exhaust and its hard to stay out of it
 


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